Air is usually compressed adiabatically in the compressor. As the operating speed of compressors can be several thousand rpm, heat generated during compression cannot be sufficiently transmitted to the environment in such a short time. It is for this reason that compressor efficiency is limited. Isothermal compression could be an alternative choice applied on industrial compressor and compressed air energy storage (CAES). This paper proposed a new kind of piston to perform isothermal compression. Surface area of such isothermal piston structure is larger. A certain amount of fluid at the chamber bottom absorbs the heat from the isothermal piston. Heat transfer between piston and fluid during compression is investigated. Air pressure is measured to validate the effectiveness of this proposed piston structure in heat transfer. Compression work of the proposed isothermal piston and conventional one is compared. One issue of this comparison is that air-liquid dissolution can affect the pressure and compression work. The influence of dissolution is quantified with Henry’s Law. Quantitative analysis is performed to determine that heat transfer is the dominant factor affecting the pressure and compression work. Some simple experiments are described in this paper, which shed light on that heat transfer could be significantly improved adopting this proposed isothermal piston.
Reducing carbon emissions is an urgent problem around the world while facing the energy and environmental crises. Whatever progress has been made in renewable energy research, efforts made to energy-saving technology is always necessary. The energy consumption from fluid power systems of industrial processes is considerable, especially for pneumatic systems. A novel isothermal compression method was proposed to lower the energy consumption of compressors. A porous medium was introduced to compose an isothermal piston. The porous medium was located beneath a conventional piston, and gradually immerged into the liquid during compression. The compression heat was absorbed by the porous medium, and finally conducted with the liquid at the chamber bottom. The heat transfer can be significantly enhanced due to the large surface area of the porous medium. As the liquid has a large heat capacity, the liquid temperature can maintain constant through circulation outside. This create near-isothermal compression, which minimizes energy loss in the form of heat, which cannot be recovered. There will be mass loss of the air due to dissolution and leakage. Therefore, the dissolution and leakage amount of gas are compensated for in this method. Gas is dissolved into liquid with the pressure increasing, which leads to mass loss of the gas. With a pressure ratio of 4:1 and a rotational speed of 100 rpm, the isothermal piston decreased the energy consumption by 45% over the conventional reciprocation piston. This gain was accomplished by increasing the heat transfer during the gas compression by increasing the surface area to volume ratio in the compression chamber. Frictional forces between the porous medium and liquid was presented. Work to overcome the frictional forces is negligible (0.21% of the total compression work) under the current operating condition.
An isothermal piston is a device that can achieve near-isothermal compression by enhancing the heat transfer area with a porous media. However, flow resistance between the porous media and the liquid is introduced, which cannot be neglected at a high operational speed. Thus, the influence of rotational speed on the isothermal piston compression system is analyzed in this study. A flow resistance mathematical model is established based on the face-centered cubic structure hypothesis. The energy conservation rate and efficiency of the isothermal piston are defined. The effect of rotational speed on resistance is discussed, and a comprehensive energy conservation performance assessment of the isothermal piston is analyzed. The results show that the increasing rate of the resistance work increases significantly proportional to the rotational speed, and the proportion of resistance work in the total work increases gradually and sharply. The total work including compression and resistance cannot be larger than the compression work under adiabatic conditions. The maximum rotational speed is 650 rpm.
Compressed air energy storage is considered a promising one to serve as high energy capacity and power rating energy storage systems. As a crucial part, efficient compressors are needed to realize a high compression efficiency. An isother-mal piston composed of a solid-piston and porous media is highly effective in achieving efficient near-isothermal compression. The large heat transfer area be-tween the porous media and the air can effectively improve the compression efficiency. Specific surface area and porosity are two key parameters of a porous media and their influence on the performance of isothermal piston compression system is analyzed. Geometric characteristics of porous media is investigated and the flow resistance model is established. The influence of the two key parameters of porous media on resistance is discussed, and a comprehensive energy conservation performance assessment of the isothermal piston is analyzed. The results show that when the porosity is maintained at 0.92 and the specific surface area increases from 860-2980 m^{-1} , the total work of the isothermal piston system decreases by 14.6? 10^{3} J/kg and the system efficiency improves by 6.8%, despite the resistance work increasing by 48.5 J/kg. When the specific surface area is maintained at 2980 m^{-1} and the porosity increases from 0.6-0.92, the resistance work decreases from 17.5? 10^{3} J/kg to 57.9 J/kg, the total work of the isothermal piston system reduces by 17.4?103 J/kg, and the system efficiency improves by 8%.