This study provides an insight into possible recycling processes for autoclaved aerated concrete (AAC) at low temperatures (<1000 °C). Belite binders were synthesized from wastes of AAC by the addition of CaCO₃ and adaption of the molar CaO/SiO₂ (C/S ratio) in the range of 2 to 2.5. An in situ XRD study performed during heating up to 1000 °C and subsequent quenching to room temperature evidenced the formation of ternesite besides C₂S in sulfate-containing systems. Several factors influencing the reaction kinetics and the evolution of the phase composition were investigated thoroughly. Increased sulfate content and dwelling time during heating increase the ternesite content and promote the formation of highly crystalline α’H-C₂S. The C/S-ratio of the starting materials has to be adjusted to the sulfate content in order to prevent the formation of ternesite at the expense of C₂S. Ternesite remains stable during quenching to room temperature or even increases in amount, except in cases of very low cooling rates or high residual quartz contents (C/S-ratio ≤ 2). Temperature and range of α’H-C₂S to β-C₂S phase transition on quenching strongly depend on the cooling rate. The onset temperature for β-C₂S formation varies between 540 °C (slow quench) and 450 °C (fast quench). Thermal expansion coefficients of ternesite are calculated showing similarity with C₂S. The incorporation of CaSO₄ modules in the structure switches the direction of maximum compression.

The suitability of CaCl₂ as a mineralizing agent in the synthesis of a low-temperature C₂S-cement clinker from wastes of autoclaved aerated concrete was investigated. As chlorellestadite is a potential host mineral for the immobilization of chlorine, the formation conditions for the highest joint content of chlorellestadite and C₂S were studied in samples with different sulfate contents. Oven experiments were conducted at temperatures between 700 and 1200 °C. The samples were analyzed by X-ray diffraction in combination with chemical and thermal analysis and Raman spectroscopy. Calculation of the yield of C₂S and ellestadite for all samples proves the optimum temperature range for the C₂S-ellestadite clinker from 950 to 1000 °C. At lower temperatures, the formation of a carbonate-rich halogenide melt promotes the crystallization of a significant amount of spurrite at the expense of C₂S. Ellestadite formation mainly depends on the sulfate content and to a lesser extent on the synthesis temperature. However, at higher temperatures, with ternesite another sulfate coexists in sulfate-rich samples at the expense of ellestadite. In addition, distinct evidence for non-stoichiometry and carbonate substitution in the structure of low-temperature ellestadite was found. Low sulfate content leads to the crystallization of Ca₁₀[Si₂O₇]₃Cl₂ at higher temperatures. In all samples treated at temperatures above 1000 °C chlorine loss starts. Its extent decreases with increasing sulfate content.

Phosphorus (P) is an essential macronutrient, playing a role in developmental and metabolic processes in plants. To understand the local and systemic responses of sorghum to inorganic phosphorus (P_i) starvation and the potential of straw and ash for reutilisation in agriculture, we compared two grain (Razinieh) and sweet (Della) sorghum varieties with respect to their morpho-physiological and molecular responses. We found that P_i starvation increased the elongation of primary roots, the formation of lateral roots, and the accumulation of anthocyanin. In Razinieh, lateral roots were promoted to a higher extent, correlated with a higher expression of SbPht1 phosphate transporters. Infrared spectra of straw from mature plants raised to maturity showed two prominent bands at 1371 and 2337 cm⁻¹, which could be assigned to P-H(H₂) stretching vibration in phosphine acid and phosphinothious acid, and their derivates, whose abundance correlated with phosphate uptake of the source plant and genotype (with a higher intensity in Razinieh). The ash generated from these straws stimulated the shoot elongation and root development of the rice seedlings, especially for the material derived from Razinieh raised under P_i starvation. In conclusion, sorghum growing on marginal lands has potential as a bio-economy alternative for mineral phosphorus recycling.

The synthesis of low-temperature belite (C₂S) clinker from wastes of autoclaved aerated concrete and limestone was studied in the presence of CaCl₂ as a mineralizing agent. Synthetic chlorellestadite (SCE; Ca₁₀(SiO₄)₃(SO₄)₃Cl₂) forms in experiments at temperatures between 700 and 1200 °C. Samples were investigated by X-ray diffraction and Raman spectroscopy. In general, the amount of SCE depends mainly on the sulfate content and to a lesser extent on the synthesis temperature. At lower temperatures of formation, a non-stoichiometric SCE seems to crystallize in a monoclinic symmetry similar to hydroxylellestadite. Rietveld refinements revealed the presence of chlorine and calcium vacancies. Raman spectroscopy proved the partial substitution of sulfate by CO₃²⁻ groups in ellestadites formed at 800 °C and 900 °C in air. Incorporation of CO₃ results in a shorter unit cell parameters and smaller cell volume similar to CO₃₋apatite. At low temperatures, SCE coexists with spurrite intermixed on a very fine nm scale. At temperatures above 900 °C in air, ellestadite is carbonate-free and above 1000 °C chlorine loss starts in all samples.

Hydrotalcite exhibits the capability to adsorb CO₂ at elevated temperatures. High surface area and favorable coating properties are essential to harness its potential for practical applications. Stable alcohol-based dispersions are needed for thin film applications of mixed membranes containing hydrotalcite. Currently, producing such dispersions without the need for delamination and dispersing agents is a challenging task. This work introduces, for the first time, a manufacturing approach to overcoming the drawbacks mentioned above. It includes a synthesis of hydrotalcite nanoparticles, followed by agent-free delamination of their layers and final dispersion into alcohol without dispersing agents. Further, the hydrotalcite-derived sorption agent is dispersed in a matrix based on organo-silica gels derived from 1,2-bis(triethoxysilyl)ethane (BTESE). The analytical results indicate that the interconnection between hydrotalcite and BTESE-derived gel occurs via forming a strong hydrogen bonding system between the interlayer species (OH groups, CO₃²⁻) of hydrotalcite and oxygen and silanol active gel centers. These findings lay the foundation for applications involving incorporating hydrotalcite-like compounds into silica matrices, ultimately enabling the development of materials with exceptional mass transfer properties. In part 2 of this study, the gas separation performance of the organo-silica and the hydrotalcite-like materials and their combined form will be investigated.

This study describes the synthesis and characterization of mixed hydrotalcite–organosilica membrane for gas separation. Hydrotalcite exhibits the capability to adsorb carbon dioxide at elevated temperatures. High surface area and favorable coating properties are essential to harness its potential for practical applications. Stable alcohol-based dispersions are needed for thin film applications of mixed membranes containing hydrotalcite. Currently, producing such dispersions without the need for delamination and dispersion agents is a challenging task. This work introduces for the first time a manufacturing approach to overcoming the drawbacks mentioned above. It includes a synthesis of hydrotalcite nanoparticles, followed by agent-free delamination of their layers and final dispersion into alcohol without dispersion agents. Further, the hydrotalcite-derived sorption agent is dispersed in a matrix based on organo-silica gels derived from 1,2-bis(triethoxysilyl)ethane (BTESE). The analytical results indicate that the interconnection between hydrotalcite and BTESE-derived gel occurs via forming a strong hydrogen bonding system between the interlayer species (OH groups, CO32-) of hydrotalcite and oxygen and silanol active gel centers. These findings lay the foundation for applications involving incorporating hydrotalcite-like compounds into silica matrices, ultimately enabling the development of materials with exceptional mass transfer properties. In part 2 of this study, gas separation performance of the organo-silica and the hydrotalcite-like materials and their combined form will be investigated