Impulse-cyclone drying (ICD) is a new type of pretreatment method to remove the excess moisture of wood fibers (WFs) with high speed and low energy consumption. However, the process parameters are often determined by the experience of the process operators, thus the quality of WF drying lacks an objective basis and cannot be ensured. To address this issue, this study adopted the long short-term memory (LSTM) neural network, backpropagation neural network, and Central-Composite response surface method to establish a moisture content (MC) prediction model and a process parameter optimization model based on single-factor experiments. The initial MC, inlet air temperature, feed rate, and inlet air velocity were taken as the experimental factors, and the final MC was taken as the inspection index. The parameters of LSTM were optimized by particle swarm optimization (PSO) algorithm, and the predicted value of MC was fitted to the model. The PSO-optimized LSTM had higher prediction accuracy than did the typical prediction models. The optimal process for the targeted MC, which was obtained by PSO, was featured with an initial MC of 10.3%, inlet air temperature of 242°C, feed rate of 90 kg/h, and inlet air velocity of 8 m/s. PSO-LSTM could be a new approach for predicting the MC of WFs, which, in turn, could provide a theoretical basis for the application of ICD technology in the biomass composite industry.

The impulse-cyclone drying and the silane coupling agent (A187) modification are applied to treat wood fibers under the following conditions: 180°C, 180°C+A187, 200°C+A187, 220°C+A187 and 240°C+ A187. Then, HDPE/wood fiber composites are fabricated with a two-stage plastic extruder, and the effects of impulse-cyclone drying technique on the UV-accelerated aging properties of composites are investigated. Fourier-transform infrared spectroscopy (FTIR) reveals that the silane coupling agent chemically reacts with the hydroxyl groups on the wood fiber surfaces, the anti-UV aging properties of composites is enhanced. Mechanical test shows that during the 0–3000 h of UV aging process, the mechanical properties of samples tend to increase initially and then decrease within a period of time. After 3000 h of UV aging, the specimen 4 exhibits the least loss of mechanical properties, with flexural modulus, flexural modulus and impact strength of 65.40 Mpa, 2082.08 Mpa and 12.85 Mpa, respectively. The effects of impulse-cyclone drying technique on the UV-accelerated aging properties of composites are investigated through Spectrophotometry and Surface microstructure observation. indicates that the ΔL* and ΔE* values increase greatly at the stage of 0–1000 h aging, which though tend to stabilize after 1000 h. The degree of discoloration changes little for specimen 4,and the number of surface cracks is relatively small, which exhibits the optimal aging resistance. In conclusion, the addition of wood fibers treated by impulse-cyclone drying (220°C) and A187 modification is effective in enhancing the anti-UV aging properties of HDPE/wood fiber composites. Nevertheless, such enhancing effect turns to decline when the temperature of impulse-cyclone drying treatment is excessively high.

Wood fiber/polypropylene (WF/PP) composites are environmentally friendly materials with high dimensional stability and mechanical properties. However, the applications of WF/PP composites are limited by an unattractive surface texture. In this study, the WF/PP composites were decorated with poplar wood veneer using chlorinated polypropylene (CPP) as a hot melt adhesive, the bonding strength is over 1.18 MPa. Surface bonding strength tests and scanning electron microscopy (SEM) were performed to analyze the quality of the CPP bonding layer. The physical and mechanical properties of the veneered WF/PP boards and unveneered controls were examined to determine the effects of reinforcement. The result shows that after veneered the tension strength and modulus of the whole composite board were increased over 30% and 10%; the flexural strength and modulus were increased over 10% and 20%. Low-velocity impact testing was performed to determine the impact resistance properties of the composites. Higher ratios of wood fiber in the WF/PP composite led to a higher surface bonding strength, which was evident in the SEM images. Wood veneer decoration increased the mechanical strength of the whole composite board. A tighter bond along the CPP layer would provide additional reinforcement of the veneered composite’s mechanical properties.

This study explores the lamination performance of wood-plastic composite boards designed for indoor decoration, aiming to enhance adhesion between a wood fiber/high-density polyethylene (HDPE) composite board and poplar wood veneer by incorporating fabrics (canvas or polyester fibers) as an intermediate layer. Traditional adhesives, such as polyvinyl acetate (PVAc) and isocyanate, were utilized to create decorative panels with a multi-interface sandwich structure. The impacts of factors such as the hot-pressing temperature, wood fiber content in the substrate, and fabric type on the performance of the panels were systematically investigated. The results indicated that the hot-pressing temperature of the substrate had minimal effect on the lamination performance. Panels that used canvas fabric as the intermediate layer and bonded with a mixed adhesive of PVAc and isocyanate exhibited superior surface bonding strength (2.76 MPa), bending properties (strength = 49.21 MPa; modulus = 3.92 MPa), and tensile properties (strength = 31.62 MPa; modulus = 1.51 GPa). The enhanced performance was attributed to the covalent bonding formed by isocyanate with canvas fabric, polyester fibers, and wood veneer, whereas PVAc primarily established physical bonds through penetration.