The surface roughness, static and dynamic liquid wettability of modified poplar wood were measured by different surface treatment of brushing primer and sanding. With the increase of the number of grinding paper, the depth parameters Ra, Ry, Rz and Rp of surface roughness of modified poplar decreased, and the density parameter Sm (the average spacing of micro unevenness of contour) decreased at first and then increased. With the increase of number of the grinding paper, the contact angle of water and glycerol for modified poplar wood decreased at first and then increased. After the modified poplar wood was brushed with the primer and sanded with 240# sandpaper, the density parameter Sm was 0.307, the equilibrium contact angle of distilled water was 34.88, and the equilibrium contact angle of glycerin was 36.46, all of which were the lowest number. At this time, the surface roughness was improved, and the modified poplar has the good wettability that is greater than the mahogany wood wettability. Compared with mahogany, the rough depth parameters of the modified poplar are smaller to those of mahogany, but the Sm of modified poplar wood is greater than that of the mahogany. After the same surface pretreatment, the wetting speed of glycerol on the surface of mahogany is higher than that of the modified poplar.
According to the old surface coating process of European and American furniture, the surface of modified poplar is first differentiated pre-treatment, and then the bottom color modification and material color modification are respectively applied to the modified poplar after the surface differentiation treatment. The visual physical quantity and physical and chemical properties were measured and compared with mahogany, which is commonly used in old furniture in Europe and America to explore the effect of colorants and coloring steps, as well as different surface pretreatments on the coloring effect. Finally, it is concluded that continuous coloring operations can narrow the difference in brightness and red color value in the coloring layer of modified poplar and mahogany. Continuous coloring operations increase the difference between the yellow-green color values of modified poplar and mahogany. Therefore, the coloring difference between modified poplar and mahogany was affected by the colorant and coloring steps. Through color accumulation, the gap between the two in the target color coloring effect can be reduced, thereby reducing the difference between the coloring effect of modified poplar and mahogany.
Modified poplar wood is used as the substrate, based on the surface coating process and actual operation requirements of European and American furniture, and the painting process is studied. Four different paint coating methods are applied to modified poplar wood that has undergone different surface pretreatments. The gloss and adhesion of the coating system were measured. The difference in paint film performance of different paint finishes on the modified poplar with different surface pretreatments was discussed. The reasons were analyzed to establish the corresponding relationship between wood surface performance and paint film performance and obtain the best coating process parameters. The number of passes of nitrocellulose (NC) transparent primer was appropriately increasing, and the adhesion of the overall paint film was improved through the bonding between the films after sanding. NC transparent primer has the function of weakening the surface gloss. NC transparent topcoat has the effect of improving gloss. The proper use of PU sealing primer is beneficial to improve the gloss of the paint film, but excessive use will not produce any effect. The paint process of Group C is more suitable for the antique, old-fashioned process of European and American furniture from the perspective of the glossiness of the paint film.
Whether modified poplar can obtain a qualified or even excellent finishing effect on European and American furniture is worthy of deep study. To evaluate whether the conventional non-transparent coating process is suitable for modified poplar, a multi-level hybrid orthogonal experiment method was carried out to start research on how factors affect the paint film performance of the non-transparent coating process. The effect of experimental factors and levels on paint film performance is pointed out, and the optimal factors and levels are found. Parameter optimization of the polyurethane non-transparent finishing process based on modified poplar is carried out. An application basis was provided for the extensive use of modified poplar wood as a substrate in the European and American furniture markets. The conclusions are: (1) gloss of paint film can be improved by increasing the number of nitrocellulose (NC) lacquer transparent topcoats, (2) adhesion and thickness of paint film can be improved by polyurethane (PU) sealing primer, (3) the initial paint film’s abrasion is influenced efficiently by the coating process and coating sanding. PU sealing primer has an efficient influence on the later abrasion of paint film. The effect of modified poplar surface pretreatment on the mass loss of paint film tends to be stable.
With the increasing awareness of environmental protection, Green Velvet Material (PLON), a renewable and environmentally friendly material, has been widely applied to mattresses. In order to improve the compressive properties of PLON, a series of experiments were carried out with special attention given to the compression deformation characteristics, support performance of the PLON blocks and its effective application in mattress products. The results are: (1) Average slopes of the load-deformation curves’ two phases are represented by K1 and K2, respectively. K1 is more sensitive to density changes that range from 30 kg/m3 to 50 kg/m3, while K2 is sensitive to density changes that range from 20 kg/m3 to 50 kg/m3. Their values increase with the rise of density; (2) 25% IFD, 40% IFD, 65% IFD, SF and IHF values are sensitive to density changes and they significantly increase with the rise of density. PLON blocks have excellent supporting properties and are considered to be comfortable according to American FPF Test Standard (ASTM-D3574-B1) when used in mattress bedding; (3) a PLON block density of 30 kg/m3 is preferentially selected for the softer type of mattress, while a PLON block density of 40 kg/m3 is preferentially selected for the harder type of mattress. The compression deformation characteristics and support performance of the PLON blocks were analyzed and the effective application of PLON in mattress products was explored through the above research.
There is an inevitable trend toward exploring new, environmentally friendly fibers that can be used as raw material for mattresses with moderate hardness and air-permeable characteristics. Ethylene-propylene side by side (ES), high-shrinkage fibers, and thermoplastic polyester elastomer (TPEE) chips were introduced into polyethylene glycol terephthalate (PET)/polybutylene terephthalate (PBT) chip by melt blending to modify PET/PBT fiber. The modified PET/PBT (hereinafter referred to as PLON) is more suitable for mattress filling material than PET/PBT. To explore the compressive properties of PLON cushion made of PLON fiber and expand the scope of the PLON cushion’s application, a layered hardness test, hardness classification test and variance analysis were used to comprehensively evaluate the surface hardness, core hardness, bottom hardness and hardness classification of the mattress made of PLON cushion. The conclusions are: (1) The materials of the support layer have a significant effect on the hardness grade S. The hardness of the mattress with PLON as the support layer is between the spring and the coir; (2) when PLON is used as the material of the support layer, it possesses higher supporting force than coir and the characteristics of light weight and high resilience, which coir does not have; it is also softer than a spring mattress. As cushion material, it provides higher support for mattresses than foam. Practical applications, densities and structure were clarified through the above research, with implications for broader applications for PLON blocks in mattress products.