High-entropy alloys (HEA) are a group of modern, perspective materials that have been intensively developed in recent years due to their superior properties and potential applications in many fields. The complexity of their chemical composition and the further interactions of main elements significantly inhibit the prediction of phases that may form during material processing. Thus, at the design stage of HEA fabrication, the molecular orbitals theory was proposed. In this method, the connection of the average strength of covalent bonding between the alloying elements (Bo parameter) and the average energy level of the d-orbital (parameter Md) enables for a preliminary assessment of the phase structure and the type of lattice for individual components in the formed alloy. The designed TiCoCrFeMn alloy was produced by the powder metallurgy method, preceded by mechanical alloying of the initial elementary powders and at the temperature of 1050 °C for 60 s. An ultra-fine-grained structured alloy was homogenized at 1000 °C for 1000 h. The X-ray diffraction and scanning electron microscopy analysis confirmed the correctness of the methodology proposed as the assumed phase structure consisted of the body-centered cubic (BCC) solid solution and the C14 Laves phase was obtained.
The thermal stability of the grain structure and mechanical properties of the high-entropy two-phase TiCoCrFeMn alloy produced by powder metallurgy, assessed based on microhardness measurements, was analyzed in this work. For this purpose, material obtained via sintering using the U-FAST method was subjected to long-term heating at a temperature of 1000 °C for up to 1000 h in an argon atmosphere. For homogenization times of 1, 10, 20, 50, 100, and 1000 h, grain size changes in the identified phase components of the matrix were assessed, and microhardness measurements were conducted using the Vickers method. It has been shown that the changes in the analyzed parameters are closely correlated with non-monotonic modifications in the chemical composition. It was found that the tested alloy achieved structural stability after 100 h of annealing. A stable grain size was obtained in the BCC solid solution of approximately 2 µm and the two-phase BCC+C14 mixture of roughly 0.4 µm. Long-term heating for up to 1000 h caused the grain structure to grow to 2.7 µm and 0.7 µm, respectively, with a simultaneous decrease in hardness from 1065 HV to 1000 HV. The chromium and titanium diffusion coefficient values responsible for forming the BCC solid solution and the Laves C14 phase, including the material matrix, were also determined at this level to be DCr = 1.28 × 10−19 (m2·s−1) and DTi = 1.04 × 10−19 (m2·s−1), demonstrating the sluggish diffusion effect typical of high-entropy alloys.
28 January 2022 in Archives of Civil and Mechanical Engineering
The paper presents a comparison of microhardness, fatigue and high temperature corrosion of Inconel 740H nickel alloy in its as-received state and the same material with nitrided surface layers. The nitrided layers were produced using traditional glow discharge nitriding (specimens nitriding on the cathode potential) and an active screen (specimens nitriding at the plasma potential). A microstructure of the layers was characterized through the scanning electron microscopy, X-ray energy dispersive spectroscopy and X-ray diffraction analysis. Mechanical properties of the nitrided Inconel 740H alloy were examined using microhardness measurements and standard fatigue tests. It was found that Inconel 740H with a nitrided surface exhibited an improved fatigue response of 50 MPa in the whole range of stress amplitudes from 350 to 650 MPa and almost 325% increase of hardness for plasma modified surface and 250% for cathode modified surface. Additionally, the application of cathode nitriding enhanced the corrosion resistance of the alloy in question and effectively protected it against a high temperature oxidation.
Direct Metal Laser Sintered Haynes 282 specimens as well as wrought ones were subjected to high-temperature exposure at 1000 °C for 100h in air to compare their oxidation behaviour. The specimens were removed from the furnace after 1h, 5h, 25h, 50h and 100h to reveal and study oxidation mechanisms through morphological and cross-sectional examination by using scanning electron microscopy with energy dispersive spectroscopy attachment and X-ray diffraction. Microstructural studies revealed that the oxidation kinetics, determined by changes in thickness scale and depth of aluminium diffusion zone, were mainly driven by the formation of Cr2O3 for the wrought material, and TiO2 for DMLS one. The wrought material was characterized by the oxidation rate equal to 0.96 and followed the logarithmic law. On the other hand, DMLS-manufactured Haynes 282 exhibited oxidation rate of 0.90 and follows the linear law for the thickness scale considerations. However, when the depth of aluminium diffusion was investigated, it had an oxidation rate of 0.87 and followed cubic law.
High-entropy materials, characterized by complex chemical compositions, are difficult to identify and describe structurally. These problems are encountered at the composition design stage when choosing an effective method for predicting the final phase structure of the alloy, which affects its functional properties. In this work, the effects of introducing oxide precipitates into the matrix of a high-entropy TiCoCrFeMn alloy to strengthen ceramic particles were studied. The particles were introduced by the ex situ method, such as TiO2 in the form of anatase, and by the in situ method, consisting of the reconstruction of CuO into TiO2. In both cases, it was assumed that after the homogenization process, carried out at 1000 °C, ceramic precipitates in the rutile phase, commonly considered a stable allotropic form of TiO2, would be obtained. However, the microscopic observations and XRD analyses, supported by EDS chemical composition microanalysis and EBSD backscattered electron diffraction, clearly revealed that, regardless of the method of introducing oxides, the final strengthening phase obtained was a mixture of TiO2 in the form of anatase with the Magnelli phase of Ti2O3. In this work, phase reconstruction in the Ti-O system was analyzed using changes in the Gibbs free energy of the identified oxide phases.