Engine development needs to reduce costs and time. As the current main development methods, 1D simulation has the limitations of low accuracy, and 3D simulation is a long, time-consuming task. Therefore, this study aims to verify the applicability of the machine learning (ML) method in the prediction of engine efficiency and emission performance. The support vector regression (SVR) algorithm was chosen for this paper. By the selection of kernel functions and hyperparameters sets, the relationship between the operation parameters of a spark-ignition (SI) engine and its economic and emissions characteristics was established. The trained SVR algorithm can predict fuel consumption rate, unburned hydrocarbon (HC), carbon monoxide (CO), and nitrogen oxide (NOx) emissions. The determination coefficient (R²) of experimental measured data and model predictions was close to 1, and the root-mean-squared error (RMSE) is close to zero. Additionally, the SVR model captured the corresponding trend of the engine with the input, though some existed small errors. In conclusion, these results indicated that the SVR model was suitable for the applications studied in this research.

With global warming, and internal combustion engine emissions as the main global non-industrial emissions, how to further optimize the power performance and emissions of internal combustion engines (ICEs) has become a top priority. Since the internal combustion engine is a complex nonlinear system, it is often difficult to optimize engine performance from a certain factor of the internal combustion engine, and the various parameters of the internal combustion engine are coupled with each other and affect each other. Moreover, traditional experimental methods including 3D simulation or bench testing are very time consuming or expensive, which largely affects the development of engines and the speed of product updates. Machine learning algorithms are currently receiving a lot of attention in various fields, including the internal combustion engine field. In this study, an artificial neural network (ANN) model was built to predict three types of indicators (power, emissions, and combustion phasing) together, including 50% combustion crank angle (CA50), carbon monoxide (CO), unburned hydrocarbons (UHC), nitrogen oxides (NOx), indicated mean effective pressure (IMEP), and indicated thermal efficiency (ITE). The goal of this work was to verify that only one machine learning model can combine power, emissions, and phase metrics together for prediction. The predicted results showed that all coefficients of determination (R²) were larger than 0.97 with a relatively small RMSE, indicating that it is possible to build a predictive model with three types of parameters (power, emissions, phase) as outputs based on only one ANN model. Most importantly, when optimizing the powertrain control strategy of a hybrid vehicle, only a surrogate model can help establish the relationship between the input and output parameters of the whole engine, which is the need of the future research. Overall, this study demonstrated that it is feasible to integrate three types of combustion-related parameters in a single machine learning model.

The indicated mean effective pressure (IMEP) is a key parameter for measuring the power output of an internal combustion engine (ICE). This indicator can be used to locate the high efficiency regions of engines. Therefore, it makes sense to predict the IMEP based on the machine learning (ML) approaches. However, different ML models are applicable to different scenarios, so it is important to choose the right model for prediction. The objective of this paper was to compare three ML models’ (ANN, SVR, RF) predictive performance in forecasting IMEP indicator with the input parameters spark timing (ST), speed and load. A validated one-dimensional (1D) computational fluid dynamics (CFD) model was employed to provide 756 sets of data for the training, validation, and testing of the model. The results indicated that the random forest (RF) model had the worst prediction performance, and support vector regression (SVR) had a slightly better prediction performance than the artificial neural network (ANN), at least for the investigations in this study. Overall, the ANN and SVR models showed good predictive performance for IMEP, as the coefficient of determination (R²) was close to unity, and the root mean squared error (RMSE) was close to zero. Whereas the overall prediction results of the RF model are acceptable, the RF model does not learn well for some internal engine laws.

While traditional one-dimensional and three-dimensional numerical simulation techniques require a lot of tests and time, emerging Machine Learning (ML) methods can use fewer data to obtain more information to assist in engine development. Combustion phasing is an important parameter of the spark-ignition (SI) engine, which determines the emission and power performance of the engine. In the engine calibration process, it is necessary to determine the maximum brake torque timing (MBT) for different operating conditions to obtain the best engine dynamics performance. Additionally, the determination of the combustion phasing enables the Wiebe function to predict the combustion process. Existing studies have unacceptable errors in the prediction of combustion phasing parameters. This study aimed to find a solution to reduce prediction errors, which will help to improve the calibration accuracy of the engine. In this paper, we used Support Vector Regression (SVR) to reconstruct the mapping relationship between engine inputs and responses, with the hyperparametric optimization method Gray Wolf Optimization (GWO) algorithm. We chose the engine speed, load, and spark timing as engine inputs. Combustion phasing parameters were selected as engine responses. After machine learning training, we found that the prediction accuracy of the SVR model was high, and the R² of CA10−ST, CA50, CA90, and DOC were all close to 1. The RMSE of these indicators were close to 0. Consequently, SVR can be applied to the prediction of combustion phasing in SI gasoline engines and can provide some reference for combustion phasing control.

Increasingly stringent regulations to reduce vehicle emissions have made it important to study emission mitigation strategies. Highly accurate control of the air-fuel ratio is an effective way to reduce emissions. However, a less accurate sensor can lead to reduced engine stability and greater variability in engine efficiency and emissions. Additionally, internal combustion engines (ICE) are moving toward higher compression ratios to achieve higher thermal efficiency and alleviate the energy crisis. The objective of this investigation was to analyze the significance of the accuracy of air-fuel ratio measurements at different compression ratios. In this study, a calibrated 1D CFD model was used to analyze the performance and emissions at different compression ratios. The results showed that carbon monoxide (CO) and nitrogen oxides (NOx) were sensitive to the equivalence ratio regardless of the compression ratio. With a slight change in the equivalence ratio, a high compression ratio had little effect on the change in engine performance and emissions. Moreover, with the same air-fuel ratio, an excessively high compression ratio (CR = 12) might result in knocking phenomenon, which increases the fluctuation of the engine output parameters and reduces engine stability. Overall, for precise control of combustion and thermal efficiency improvement, it is recommended that the measurement accuracy of the equivalence ratio is higher than 1% and the recommended value of the compression ratio are roughly 11.