The dependence of the catalytic activity and coke resistance of Ni-based catalysts on the support type was investigated in the dry reforming of methane (DRM). Catalysts were prepared using incipient wetness impregnation and analyzed using ICP-OES, BET-BJH, XRD, H2-chemisorption, H2-TPR, and CO2-TPD. DRM was performed at 600–750 °C at 144,000 mL/gcat∙h of GHSV (CH4/CO2/N2 = 1/1/1). Ni/Al2O3 and Ni/MgO catalysts formed NiAl2O4 and NiO-MgO solid solutions, respectively, owing to strong binding between the metal and support. In contrast, MgO-Al2O3 and MgAl2O4 supports suppressed NiAl2O4 and NiO-MgO solid solution formation, due to Mg addition, with high metal dispersions of 4.6 and 6.6%, respectively. In the DRM reaction, the Ni/MgO-Al2O3 and Ni/MgAl2O4 catalysts showed high CH4 conversions of 78.1 and 76.8%, respectively, compared with Ni/Al2O3 and Ni/MgO at 750 °C. A stability test was performed at 600 °C for 20 h. A coke study of the spent catalysts was performed using SEM and TGA. Alkaline-earth metal-containing catalysts Ni/MgO-Al2O3 and Ni/MgAl2O4 with strong CO2 adsorption properties showed 20 wt% reduction in carbon deposition compared to commercial catalysts. Therefore, the support and basic properties of the catalyst significantly influenced the catalyst performance and coke resistance in the DRM.
Ni/zeolite 13X catalyst synthesized by deposition–precipitation exhibits improved low-temperature performance for NH3 decomposition owing to high dispersion and uniform deposition of active Ni on the surface and in the pores of the zeolite support.
13 May 2025 in Applied Catalysis B: Environment and Energy
Herein, a B5‐site‐rich Ru/MgAl2O4 nanocatalyst for the production of COx‐free hydrogen from ammonia (NH3) is synthesized using the polyol method. The polyol method enables size‐sensitive Ru‐nanoparticle growth and controlled B5‐site formation on the catalyst by tuning the carbon‐chain length of the polyol solvent used, obviating the use of a separate stabilizer and enhancing electron donation from Ru (with a high surface electron density) and π‐back bonding. The Ru/MgAl2O4 (BG) catalyst synthesized using butylene glycol (a long‐carbon‐chain solvent) contains 2.5 nm Ru particles uniformly dispersed on its surface and abundant B5 sites at (0 0 2)/(0 1 1). Moreover, the Ru/MgAl2O4 (BG) catalyst exhibits lower activation energy (48.9 kJ mol−1) and higher H2 formation rate (565–1,236 mmol gcat−1 h−1 at 350−450 °C and a weight hourly space velocity of 30,000 mL gcat−1 h−1) during the NH3 decomposition reaction than catalysts with a similar Ru particle size and high metal dispersion synthesized by the impregnation and deposition–precipitation methods. This high performance is possibly because the abundant electron‐donating B5 sites on the catalyst surface accelerate the recombination–desorption of N2, which is the rate‐determining step of the NH3 decomposition reaction at low temperatures. Thus, this study facilitates clean hydrogen production.
8 October 2025 in International Journal of Hydrogen Energy