Soft-magnetic fibers (SMFs) play a crucial role in energy conversion, transmission, and storage within electronic devices. However, conventional SMFs have poor plasticity and are therefore difficult to withstand long-term tensile, torsional, and shear deformation. A high fraction of grain boundaries could improve plastic deformability of conventional SMFs, but deteriorates the coercivity. This severely limits their applications in flexible electronics and multifunctional components. Herein, we propose a strategy to overcome this dilemma, which is realized by coarsening the grains of a Fe₃₄Co₂₉Ni₂₉Al₃Ta₃Si₂ high entropy alloy (HEA) fiber containing ordered coherent nanoprecipitates with small lattice misfit via a simple one-step in-rotating-water spinning method. This allows to reduce domain wall pinning and improve dislocation mobility. The resultant micron-diameter soft-magnetic HEA fiber has a tensile strength of 674 MPa at 23% elongation, a low coercivity of 8.1 Oe, a moderate magnetization of 116 emu/g at 10 kOe and a high Curie temperature of 770 K.

As a promising additive manufacturing technique, selective laser melting (SLM) provides the possibility of fabricating metallic glassy components free of the constraints of geometrical complexity and dimensions. However, unexpected crystallization greatly affects the microstructure and degrades the mechanical performance of SLM-fabricated metallic glasses (MGs). To clarify the crystallization mechanism and the effect of laser processing on the crystallization, we investigate the atomic-level crystallization in the SLM Zr₉₀Cu₁₀ MG by using molecular dynamics simulations. The results show that crystallization highly related to scan speed lies in the atomic-level cluster changes. Lower scan speed leads to a dramatically increased fraction of the BCC crystal phase, accompanied by the nucleation of a few HCP and FCC crystal phases. As scan speed increases, more icosahedron-like clusters are formed, leading to the formation of the MG, while the nucleation of the crystal phase is suppressed. The suppression of crystallization is further attributed to a higher average temperature variation rate induced by higher scan speed, which reduces the relaxation time, preventing the nucleation and growth of crystal phases. This work contributes to the understanding of the crystallization in MGs during the SLM process at the atomic level, providing guidance to suppress the crystallization in the SLM process of desired metallic glassy components.

In this work, Fe₇₀Ni₁₀P₁₃C₇ and Fe₆₀Ni₂₀P₁₃C₇ bulk metallic glasses (BMGs) with high ductility are synthesised through the appropriate adjustment of flux conditions. Microstructure analyses indicate that the ductility of these two Fe-based BMGs is primarily determined by Fe–Ni and Ni–Ni metal–metal bonds, which enable the glasses to undergo a strain of more than 50% in the absence of fracture, as well as extensive bending ductility, similar to metals such as Fe and Ni. This study aims to find a solution to the brittleness problem in Fe-based BMGs, and the results have implications for understanding the deformation mechanism in Fe-based BMGs.