Inspired by nature, self-healing materials represent the forefront of recent developments in materials chemistry and engineering. This review outlines the recent advances in the field of self-healing polymers. The first part discusses thermodynamic requirements for self-healing networks in the context of conformation changes that contribute to the Gibbs free energy. The chain flexibility significantly contributes to the entropy changes, whereas the heat of reaction and the external energy input are the main contributors to enthalpy changes. The second part focuses on chemical reactions that lead to self-healing, and the primary classes are the covalent bonding, supramolecular assemblies, ionic interactions, chemo-mechanical self-healing, and shape memory polymers. The third part outlines recent advances using encapsulation, remote self-healing and the role of shape memory polymers. Recent developments in the field of self-healing polymers undeniably indicate that the main challenge will be the designing of high glass transition (T_g) functional materials, which also exhibit stimuli-responsive attributes. Build-in controllable hierarchical heterogeneousness at various length scales capable of remote self-healing by physical and chemical responses will be essential in designing future materials of the 21st century.

Simple routes to self-healing: Biology provides many routes for self-healing or repair, but this trait is hard to endow into engineering materials. Although self-repair has been demonstrated for some polymers, it usually required specialized monomers. Urban et al. demonstrate that for a very narrow range of compositions, simple vinyl polymers based on methyl methacrylate and n -butyl acrylate show repeatable self-healing properties (see the Perspective by Sumerlin). A key characteristic of this system is that it relies on van der Waals interactions rather than the reformation of hydrogen or covalent bonds for repair. Science , this issue p. 220 ; see also p. 150

Although significant advances have been achieved in dynamic reversible covalent and non-covalent bonding chemistries for self-healing polymers, an ultimate goal is to create high strength and stiffness commodity materials capable of repair without intervention under ambient conditions. Here we report the development of mechanically robust thermoplastic polyurethane fibers and films capable of autonomous self-healing under ambient conditions. Two mechanisms of self-healing are identified: viscoelastic shape memory (VESM) driven by conformational entropic energy stored during mechanical damage, and surface energy/tension that drives the reduction of newly generated surface areas created upon damage by shallowing and widening wounds until healed. The type of self-healing mechanism is molecular weight dependent. To the best of our knowledge these materials represent the strongest (S_f = 21 mN/tex, or σ_f ≈ 22 MPa) and stiffest (J = 300 mN/tex, or E ≈ 320 MPa) self-healing polymers able to repair under typical ambient conditions without intervention. Since two autonomous self-healing mechanisms result from viscoelastic behavior not specific to a particular polymer chemistry, they may serve as general approaches to design of other self-repairing commodity polymers.