This paper presents a sub-pilot scale process of synthesis of Na-P1 zeolite from the coal fly ash. After establishing the appropriate synthesis conditions (20 kg of fly ash, 12 kg of NaOH, 90 dm³ of water, the reaction temperature: 80 °C and reaction time: 36 h), the high-purity (81 wt%) Na-P1 zeolite product was obtained. Its chemical, mineralogical, and textural properties were determined (by means of XRD, XRF, SEM–EDS and ASAP 2020). The synthesized material has a specific BET surface area (88 m²/g) c.a. six times higher than the fly ash from which it has been derived (15 m²/g). The pore-size distribution indicates a mesoporous character of the obtained zeolite, with the following pores size contents: micropores (2.76 %), mesopores (61.81 %), and macropores (35.43 %). The presented technological/production line is fully automated and allows to regulate the conditions of the synthesis process, therefore different types of zeolite materials (including: Na-X, Linde-A, and Na-P1) can be obtained using the same equipment.

Environmental pollution with petroleum products has become a major problem worldwide, and is a consequence of industrial growth. The development of sustainable methods for the removal of petroleum substances and their derivatives from aquatic and terrestrial environments and from air has therefore become extremely important today. Advanced technologies and materials dedicated to this purpose are relatively expensive; sorption methods involving mineral sorbents are therefore popular and are widely described in the scientific literature. Mineral materials are easily available, low-cost, universal adsorbents and have a number of properties that make them suitable for the removal of petroleum substances. This review describes recent works on the use of natural, synthetic and modified mineral adsorbents for the removal of petroleum substances and their derivatives from roads, water and air.