Nowadays, the concept of Industry 4.0 aims to improve factories’ competitiveness. Usually, manufacturing production is guided by standards to segment and distribute its processes and implementations. However, industry 4.0 requires innovative proposals for disruptive technologies that engage the entire production process in factories, not just a partial improvement. One of these disruptive technologies is the Digital Twin (DT). This advanced virtual model runs in real-time and can predict, detect, and classify normal and abnormal operating conditions in factory processes. The Automation Pyramid (AP) is a conceptual element that enables the efficient distribution and connection of different actuators in enterprises, from the shop floor to the decision-making levels. When a DT is deployed into a manufacturing system, generally, the DT focuses on the low-level that is named field level, which includes the physical devices such as controllers, sensors, and so on. Thus, the partial automation based on the DT is accomplished, and the information between all manufacturing stages could be decremented. Hence, to achieve a complete improvement of the manufacturing system, all the automation pyramid levels must be included in the DT concept. An artificial intelligent management system could create an interconnection between them that can manage the information. As a result, this paper proposed a complete DT structure covering all automation pyramid stages using Artificial Intelligence (AI) to model each stage of the AP based on the Digital Twin concept. This work proposes a virtual model for each level of the traditional AP and the interactions among them to flow and control information efficiently. Therefore, the proposed model is a valuable tool in improving all levels of an industrial process. In addition, It is presented a case study where the DT concept for modular workstations underpins the development of technologies within the framework of the Automation Pyramid model is implemented into a didactic manufacturing system.

Nowadays, owing to the growing interest in renewable energy, Photovoltaic systems (PV) are responsible of supplying more than 500,000 GW of the electrical energy consumed around the world. Therefore, different converters topologies, control algorithms, and techniques have been studied and developed in order to maximize the energy harvested by PV sources. Maximum Power Point Tracking (MPPT) methods are usually employed with DC/DC converters, which together are responsible for varying the impedance at the output of photovoltaic arrays, leading to a change in the current and voltage supplied in order to achieve a dynamic optimization of the transferred energy. MPPT algorithms such as, Perturb and Observe (P&O) guarantee correct tracking behavior with low calibration parameter dependence, but with a compromised relation between the settling time and steady-state oscillations, leading to a trade off between them. Nevertheless, proposed methods like Particle Swarm Optimization- (PSO) based techniques have improved the settling time with the addition of lower steady-state oscillations. Yet, such a proposal performance is highly susceptible and dependent to correct and precise parameter calibration, which may not always ensure the expected behavior. Therefore, this work presents a novel alternative for MPPT, based on the Earthquake Optimization Algorithm (EA) that enables a solution with an easy parameters calibration and an improved dynamic behavior. Hence, a boost converter case study is proposed to verify the suitability of the proposed technique through Simscape Power Systems™ simulations, regarding the dynamic model fidelity capabilities of the software. Results show that the proposed structure can easily be suited into different power applications. The proposed solution, reduced between 12% and 36% the energy wasted in the simulation compared to the P&O and PSO based proposals.

Nowadays, photovoltaic (PV) systems are responsible for over 994 TWH of the worldwide energy supply, which highlights their relevance and also explains why so much research has arisen to enhance their implementation; among this research, different optimization techniques have been widely studied to maximize the energy harvested under different environmental conditions (maximum power point tracking) and to optimize the efficiency of the required power electronics for the implementation of MPPT algorithms. On the one hand, an earthquake optimization algorithm (EA) was introduced as a multi-objective optimization tool for DC–DC converter design, mostly to overcome component shortages by optimal replacement, but it had never been tested (until now) for PV applications. On the other hand, the original EA was also taken as inspiration for a promising EA-based MPPT, which presumably enabled a solution with simple parametric calibration and improved dynamic behavior; yet prior to this research, the EA-MPPT had never been experimentally validated. Hence, this work fills the gap and provides the first implementation of the EA-based MPPT, validating its performance and suitability under real physical conditions, where the experimental testbed was optimized through the EA design methodology for DC–DC converters and implemented for the first time for PV applications. The results present energy waste reduction between 12 and 36% compared to MPPTs based on perturb and observe and particle swarm optimization; meanwhile, the designed converter achieved 7.3% current ripple, which is between 2.7 and 12.7% less than some industrial converters, and it had almost 90% efficiency at nominal operation. Finally, the EA-MPPT proved simple enough to be implemented even through an 8-bit MCU (ATmega328P from Arduino UNO).

Nowadays in modern industrial applications, where the power supply efficiency is more important than the output noise performance, DC-DC converters are widely used in order to fulfill the requirements. Yet, component selection and precise estimation of parameters can improve the converter’s performance, leading to smaller and more efficient designs. Hence, metaheuristic optimization algorithms can be applied using the mathematical model of DC-DC converters, in order to optimize their performance through an optimal inductance selection. Therefore, this work presents a novel design methodology for DC-DC converters, where the inductance selection is optimized, in order to achieve an optimal relation between the inductance size and the required energy. Moreover, a multi-objective metaheuristic optimization is presented through the Earthquake Algorithm, for parameter estimation and component selection, using the inductance of a buck DC-DC converter as a case study. The experimental results validate the design methodology, showing ripple improvement and operating power range extension, which are key features to have an efficient performance in DC-DC converters. Results also confirm the Small-Signal Model of the circuit, as a correct objective function for the parameter optimization, achieving more than 90% of accuracy on the presented behavior.

This paper presents a new direct maximum power point tracking (MPPT) with a reference voltage ($V_{ref}$) based on the metaheuristic earthquake algorithm (EA) where the optimization variable is the $V_{ref}$ for hard-switching converters. The efficiency and performance of EA-MPPT-$V_{ref}$ is compared with the perturb-and-observe (P&O) counterpart technique due to the fact that it is widely used for commercial products. Static and dynamic responses for both MPPT strategies are evaluated, which correspond to steady-state oscillations when they are near the maximum power point (MPP), and the tracking-speed, respectively. The efficiency was evaluated with the EN 50530 standard. The results show that the new MPPT proposed is a competitive method using the EA to obtain the optimal voltage reference. From static results, EA-MPPT VP presented a better efficiency of 5.13% and 3.23% for European and California energy commission (CEC) efficiency, respectively. Whereas, from dynamic results, MPPT-$V_{ref}$ techniques presented an efficiency from 95.13% to 99.91%, and 99.01% to 99.91% of the total power of the PV system for P&O and EA strategies, respectively.