Large amounts of municipal solid waste incineration bottom ash (MSWI BA) are formed worldwide, and this quantity is growing because of the establishment of new waste-to-energy plants. This waste is generally kept in landfills but can be used for the manufacturing of cementitious building materials. This article analyzes the use of MSWI BA as a microfiller in cement mortars. The effects of MSWI BA on the properties of cement binder and mortar were analyzed by using them separately or in combination with other microfillers: milled quartz sand, metakaolin, milled glass, and microsilica. This article investigates the flowability of cement-based mixtures, the volume change as a result of the evolution of hydrogen gas, cement hydration, XRD, TG, the physical and mechanical properties of the mortar samples, and leaching. The addition of milled MSWI BA in cement mortars was found to significantly increase slump flow; therefore, MSWI BA can be used as a microfiller. The addition of metakaolin changed the kinetics of H₂, which evolved due to the reaction between Al and alkali, and had a positive effect on the mechanical properties of cement mortar.

This study addresses the application of polyvinyl alcohol (PVA) fibers to improve the performance of lightweight cement composites with pozzolans. Blended cement mixes based on expanded glass granules were modified with PVA fibers (Type A: Ø40 µm, L = 8 mm and Type B: Ø200 µm, L = 12 mm). The following research methods were used to analyse the effect of the fibers on the structure of cement matrix and physical-mechanical properties of lightweight composite: SEM, XRD, DTG, calorimetry tests, and standard test methods of physical and mechanical properties. Results from the tests showed that a denser layer of hydrates was formed around the PVA fiber and the amounts of portlandite, CSH, and CASH formed in the specimens with PVA were found to be higher. PVA fibers of Type A accelerated hydration of the cement paste, slightly increased the compressive strength of the lightweight composite, but had no significant effect on the values of density, ultrasonic pulse velocity and flexural strength. The shrinkage of cement composite was significantly reduced using both types of PVA fiber and both types of PVA fibers increased the fracture energy of lightweight cement composite with expanded granules.

This paper analyses the effect of hollow corundum microspheres (HCM) on both physical-mechanical properties (density, ultrasonic pulse velocity, modulus of elasticity, and compressive strength) and thermal shock resistance behavior of refractory medium cement castable with bauxite aggregate. Moreover, the scanning electron microscopy (SEM) results of HCM and refractory castable samples are presented in the paper. It was found that the replacement of bauxite of 0–0.1 mm fraction by HCM (2.5%, 5%, and 10% by weight of dry mix) had no significant effect on the density and compressive strength of castable, while the modulus of elasticity decreased by 15%. Ultrasonic pulse velocity (Vup) values and the visual analysis of the samples after thermal cycling showed that a small amount of HCM in composition of refractory castable could reduce the formation and propagation of cracks and thus increase its thermal shock resistance.

The main objective of this paper was to investigate the heat transfer of modified lightweight refractory concrete at the microscopic scale. In this work, such material was treated as a porous composite based on the compound of calcium aluminate cement and aluminosilicate cenospheres. The presence of air inclusions within the cenospheres was an essential factor in the reduction in thermal performance. Due to the intricacy of the subject investigated, our research employed numerical, theoretical, and experimental approaches. Scanning electron microscopy (SEM) imaging was performed to study the composite microstructure with a special focus on geometry, dimensions, and the distribution of cenospheres. Based on the experimental analysis, simplified geometrical models were generated to reproduce the main features of the composite matrix and cenospheres. A finite element framework was used to determine the effective thermal conductivity of such domains as well as the thermal stresses generated in the sample during the heat flow. A considerable difference in thermal properties was revealed by comparing the simulation results of the pure composite matrix and the samples, indicating a varying arrangement of cenosphere particles. The numerical results were complemented by a theoretical study that applied analytical models derived from the two-phase mixture theory—parallel and Landauer. A satisfactory agreement between numerical and theoretical results was achieved; however, the extension of both presented approaches is required.

The influence of aluminosilicate pozzolanic waste, specifically spent fluid catalytic cracking waste (FCCW) and metakaolin waste (MK) from the expanded glass industry, on the properties of hardened Portland cement paste were analysed. The study involved replacing part of cement with FCCW and MK and observing their impact on the hydration, microstructure, density, and compressive strength of hardened cement paste. Various analysis methods were employed, including X-ray diffraction (XRD), thermogravimetric analysis (TG), and scanning electron microscopy (SEM), to understand the changes in the structure of the hardened cement paste during hydration. The findings revealed that FCCW tends to accelerate the cement hydration process due to its high surface area and pozzolanic activity. Notably, the formation of portlandite crystals was observed on FCCW particle surfaces in a specific direction. These crystals appeared smaller and developed in different directions in compositions containing a composite binder with mixture of FCCW and MK in a ratio 1:1. This could be influenced by pozzolanic reactions activated by fine particles of MK and the formation of calcium silicate hydrates (C-S-H) and calcium alumino silicate hydrates (C-A-S-H) in the presence of portlandite. The XRD and TG results indicated that the specimens containing a composite binder exhibited the least amount of portlandite. The compressive strength of these specimens increased compared to the control specimens, although the amount of cement was 9% lower.

This article analyzes the mechanism of the protective layer formation under the action of alkali in a refractory castable when ground quartz sand (GQS) is used as an admixture to produce refractory conventional castables (CC) and medium cement castables (MCC). It was found that, independently of the castable composition, the addition of GQS (2.5%) reduces the degree of K₂CO₃ dissolution at high temperature, and the released potassium reacts with the silica and forms a viscous potassium silicate glass, which reduces the mobility of alkali. The liquid phase formed filled some of the open pores and hindered the penetration of potassium into the deeper layers of the refractory castable. The thickness of the formed protective layer, after three cycles of the alkaline corrosion test, varies from 700 µm up to 1300 µm, depending on the castable composition.