In recent years, the space industry has experienced a significant change mainly due to the incursion of private companies, which has shaken up the sector. This new situation allows for a reduction regarding the reliability of conventional instrumentation for space while reducing the development time and manufacturing volume. Consequently, even though it has been typical to use equipment that was previously tested in space, this could be the right moment to introduce new technologies due to the previously mentioned reasons. One of the interesting technologies with great potential is the rotary sensor in applications with motors. Historically, the resistive potentiometer has been the most used due to its simplicity and robustness; however, it has several drawbacks. Due to this, the aim of this paper is to identify an interesting rotary sensor. Hence, in this article, different sensor types are studied. Then, we review the literature regarding resolvers in order to find the best topology. We designed and compared different single speed absolute position resolvers to find the ones that offered the best results. In this process, a novel resolver topology was designed that improved on the performances of any other studied topology.
This paper investigates the incorporation of multiphase (MP) and variable flux (VF) permanent magnet motors to electric vehicles (EVs). A literature review is carried out first, which covers the characteristics, benefits and challenges of both motor configurations. MP motors, with their increased phase number, offer enhanced fault tolerance, reduced torque ripple, and improved efficiency, among other benefits. VF technology allows for dynamic adjustment of the magnetic field, optimising motor performance across various operating conditions. By integrating these technologies, this study aims to harness the benefits of both MP configurations and VF capabilities. For this reason, the Finite Element Method (FEM) is used with three-phase, MP, VF, and VF-MP motors. The main contribution is that both technologies have been implemented in a single motor to evaluate and quantify their impact together, obtaining higher torque and constant power values, lower torque ripples, and higher efficiencies in the whole working range.
A sensorless online temperature estimator is presented in this paper, which estimates the temperature using a novel signal injection strategy. This allows to eliminate the temperature sensors in the machine, as well as their faults, increasing the system reliability. A double dead-time DC signal is injected in the machine, adding a controlled offset in the control drive through the inverter. The proposed strategy eliminates the effect of the dead-time in the injected signal, which is an important drawback in DC injection strategies for resistance estimation. Furthermore, additional hardware is not needed. The strategy has been implemented in an inverter-fed railway traction induction machine. The proposed algorithm has been validated in a real test-bench.
This paper presents an evaluation methodology for multiphase Permanent Magnet Synchronous Motors (PMSMs) using winding function theory. The study extends a previously developed space harmonic model and focuses on deriving comparative indicators for making decisions on slot, pole, and phase number combinations. Thus, it contributes a unified framework that integrates diverse performance indicators for the early-stage evaluation of multiphase motors, complemented by an experimental validation that defines the accuracy limits of such analytical models. Key performance metrics such as cogging torque harmonic order, torque ripple harmonic order, winding factor, inductance value, and inductance balance among harmonic planes are analytically derived and applied to two motor configurations: a Three-Phase (TP) and a Dual Three-Phase (DTP) motor, both with 24 slots and 10 pole pairs. Theoretical analysis reveals that the DTP winding offers improved torque capability, higher fundamental inductance ratio, and lower torque ripple, contributing to enhanced torque production and reduced airgap harmonic content. Experimental validation confirms the analytical predictions, demonstrating a 3.5% increase in torque and a 4–5% reduction in inductance for the DTP configuration. Additionally, vibration and torque ripple measurements show lower harmonic content in the DTP motor. While minor discrepancies existed between the analytical and experimental data, they were deemed within acceptable limits for a tool designed for preliminary comparative analysis rather than exact performance prediction. However, the analytical model was unable to predict the inductance balance across the various harmonic planes; addressing this would require a more complex model, which was beyond the scope of the current study. These findings underscore the effectiveness of winding function theory as a rapid design tool for evaluating multiphase motor windings.