We report a method to generate steady coaxial jets of immiscible liquids with diameters in the range of micrometer/nanometer size. This compound jet is generated by the action of electro-hydrodynamic (EHD) forces with a diameter that ranges from tens of nanometers to tens of micrometers. The eventual jet breakup results in an aerosol of monodisperse compound droplets with the outer liquid surrounding or encapsulating the inner one. Following this approach, we have produced monodisperse capsules with diameters varying between 10 and 0.15 micrometers, depending on the running parameters.

Here we report a simple microfluidics phenomenon which allows the efficient mass production of micron size gas bubbles with a perfectly monodisperse and controllable diameter. It resorts on a self-excited breakup phenomenon (which locks at a certain frequency) of a short gas microligament coflowing in a focused liquid stream. In this work, we describe the physics of the phenomenon and obtain closed expressions for the bubble diameter as a function of the liquid and gas properties, geometry, and flow parameters, from a large set of experimental results.

A new class of microscopic jet flows is here reported: for a certain range of physical parameters and geometrical configurations, a perfectly steady microscopic liquid thread can be formed by a laminar accelerating gas stream, eventually giving rise to a nearly monodisperse fine spray. Some interesting characteristics for many applications of this robust and versatile flow and related atomization technique are highlighted. Concentric multicomponent liquid threads can also be produced. A theoretical model is presented that shows agreement with experiments.

This review presents the fundamentals of different active methods for sorting droplets in microfluidics.

An analytical cone-jet solution for the electrohydrodynamic atomization of liquids has been found for an asymptotic model assuming an infinitely long and thin emitted jet. Universal expressions for the emitted electric current, jet shape, charge distribution, surface charge, and other essential electrohydrodynamic quantities are obtained as functions of the liquid properties and the emitted liquid flow rate. The agreement with published experiments is good.