This study introduces a machine learning approach based on Artificial Neural Networks (ANNs) for the prediction of Marshall test results, stiffness modulus and air voids data of different bituminous mixtures for road pavements. A novel approach for an objective and semi-automatic identification of the optimal ANN’s structure, defined by the so-called hyperparameters, has been introduced and discussed. Mechanical and volumetric data were obtained by conducting laboratory tests on 320 Marshall specimens, and the results were used to train the neural network. The k-fold Cross Validation method has been used for partitioning the available data set, to obtain an unbiased evaluation of the model predictive error. The ANN’s hyperparameters have been optimized using the Bayesian optimization, that overcame efficiently the more costly trial-and-error procedure and automated the hyperparameters tuning. The proposed ANN model is characterized by a Pearson coefficient value of 0.868.

This paper presents a study about a Machine Learning approach for modeling the stiffness of different high-modulus asphalt concretes (HMAC) prepared in the laboratory with harder paving grades or polymer-modified bitumen which were designed with or without reclaimed asphalt (RA) content. Notably, the mixtures considered in this study are not part of purposeful experimentation in support of modeling, but practical solutions developed in actual mix design processes. Since Machine Learning models require a careful definition of the network hyperparameters, a Bayesian optimization process was used to identify the neural topology, as well as the transfer function, optimal for the type of modeling needed. By employing different performance metrics, it was possible to compare the optimal models obtained by diversifying the type of inputs. Using variables related to the mix composition, namely bitumen content, air voids, maximum and average bulk density, along with a categorical variable that distinguishes the bitumen type and RAP percentages, successful predictions of the Stiffness have been obtained, with a determination coefficient (R²) value equal to 0.9909. Nevertheless, the use of additional input, namely the Marshall stability or quotient, allows the Stiffness prediction to be further improved, with R² values equal to 0.9938 or 0.9922, respectively. However, the cost and time involved in the Marshall test may not justify such a slight prediction improvement.

An integrated approach based on machine learning and data augmentation techniques has been developed in order to predict the stiffness modulus of the asphalt concrete layer of an airport runway, from data acquired with a heavy weight deflectometer (HWD). The predictive model relies on a shallow neural network (SNN) trained with the results of a backcalculation, by means of a data augmentation method and can produce estimations of the stiffness modulus even at runway points not yet sampled. The Bayesian regularization algorithm was used for training of the feedforward backpropagation SNN, and a k-fold cross-validation procedure was implemented for a fair performance evaluation. The testing phase result concerning the stiffness modulus prediction was characterized by a coefficient of correlation equal to 0.9864 demonstrating that the proposed neural approach is fully reliable for performance evaluation of airfield pavements or any other paved area. Such a performance prediction model can play a crucial role in airport pavement management systems (APMS), allowing the maintenance budget to be optimized.

Nowadays, budget restrictions for road construction, management, and maintenance require innovative solutions to guarantee the user acceptable service levels respecting environmental requirements. Such goals can be achieved by the re-use of various waste materials at the end of their service life in the pavement structure, therefore avoiding their disposal in landfill. At the same time, significant savings are achieved on natural aggregate by replacing it with such waste materials, improving the economic and environmental sustainability of road constructions. The purpose of this study is to discuss a laboratory investigation about foamed bitumen-stabilized mixtures for road foundation layers, in which the aggregate structure was entirely made up of industrial by-products and civil wastes, namely metallurgical slags such as electric arc furnace (EAF) and ladle furnace (LF) slags, coal fly (CF) ash, bottom ash from municipal solid waste incineration (MSWI), glass waste (GW) and reclaimed asphalt pavement (RAP). Combining these recycled aggregates in different proportions, six foamed bitumen mixtures were produced and investigated in terms of indirect tensile strength, stiffness modulus, and fatigue resistance. The leaching test carried out on the waste materials considered did not show any toxicological issue and the best foamed bitumen mixture’s composition was characterized by 20% of EAF slags, 10% of LF slags, 20% of MSWI ash, 10% of CF ash, 20% of GW, and 20% of RAP. Its mechanical characterization presented a dry indirect tensile strength at 25 °C of 0.62 MPa (well above the Italian technical acceptance limits), a stiffness modulus at 25 °C equal to 6171 MPa, and a number of cycles to failure at 20 °C equal to 6989 for a stress level of 300 kPa.

Due to the decreasing availability of virgin materials coupled with an increased awareness of environmental sustainability issues, many researchers have focused their efforts on investigating innovative technological solutions in the civil engineering domain. This paper aims to evaluate the suitability of construction and demolition waste (C and DW) and reclaimed asphalt pavement (RAP) reused within asphalt mixtures (AMs) prepared for the binder layer of road pavements. Both hot and cold mixing methodologies were investigated. The technical assessment was based on the volumetric and mechanical suitability, according to saturated surface dry voids (SSDV) and indirect tensile strength (ITS) tests carried out at 10 °C, respectively. Laboratory findings showed that all the hot AMs matched the desired target SSDV at the design gyrations number at different optimum bitumen content levels, alternatively showing a non-significant variation or a significant increase in ITS compared to conventional hot mix asphalt. Conversely, the cold AMs with cement and emulsion bitumen showed a greater volume of voids and moisture sensitivity, and lower temperature susceptibility compared to hot AMs, reaching, on average, 11% lower ITS when using coarse C and DW aggregates and 43% lower ITS when using filler from C and DW. These volumetric and mechanical properties were modeled by means of support vector machines and categorical boosting (CatBoost) machine learning algorithms. The results proved to be satisfactory, with CatBoost determination coefficients R² referring to SSDV and ITS equal to 0.8678 and 0.9916, respectively. This allowed for the mechanical performance of these sustainable mixtures to be predicted with high accuracy and implemented within conventional mix design procedures.