Membrane-based separation of combined acid gases carbon dioxide and hydrogen sulfide from natural gas streams has attracted increasing academic and commercial interest. These feeds are referred to as “sour,” and herein, we report an ultra H2S-selective and exceptionally permeable glassy amidoxime-functionalized polymer of intrinsic microporosity for membrane-based separation. A ternary feed mixture (with 20% H2S:20% CO2:60% CH4) was used to demonstrate that a glassy amidoxime-functionalized membrane provides unprecedented separation performance under challenging feed pressures up to 77 bar. These membranes show extraordinary H2S/CH4 selectivity up to 75 with ultrahigh H2S permeability >4000 Barrers, two to three orders of magnitude higher than commercially available glassy polymeric membranes. We demonstrate that the postsynthesis functionalization of hyper-rigid polymers with appropriate functional polar groups provides a unique design strategy for achieving ultraselective and highly permeable membrane materials for practical natural gas sweetening and additional challenging gas pair separations.
Membrane‐based separations offer great potential for more sustainable and economical natural gas upgrading. Systematic studies of CO2/CH4 separation over a wide range of temperatures from 65 °C (338 K) to as low as −40 °C (233 K) reveals a favorable separation mechanism toward CO2 by incorporating Y‐fum‐fcu‐MOF as a filler in a 6FDA‐DAM polyimide membrane. Notably, the decrease of the temperature from 308 K down to 233 K affords an extremely high CO2/CH4 selectivity (≈130) for the hybrid Y‐fum‐fcu‐MOF/6FDA‐DAM membrane, about four‐fold enhancement, with an associated CO2 permeability above 1000 barrers. At subambient temperatures, the pronounced CO2/CH4 diffusion selectivity dominates the high permeation selectivity, and the enhanced CO2 solubility promotes high CO2 permeability. The differences in adsorption enthalpy and activation enthalpy for diffusion between CO2 and CH4 produce the observed favorable CO2 permeation versus CH4. Insights into opportunities for using mixed‐matrix membrane‐based natural gas separations at extreme conditions are provided.
18 February 2010 in Separation and Purification Technology