Lightweight high-strength metal matrix nano-composites (MMNCs) can be used in a wide variety of applications, e.g., aerospace, automotive, and biomedical engineering, owing to their sustainability, increased specific strength/stiffness, enhanced elevated temperature strength, improved wear, or corrosion resistance. A metallic matrix, commonly comprising of light aluminum or magnesium alloys, can be significantly strengthened even by very low weight fractions (~1 wt%) of well-dispersed nanoparticles. This review discusses the recent advancements in the fabrication of metal matrix nanocomposites starting with manufacturing routes and different nanoparticles, intricacies of the underlying physics, and the mechanisms of particle dispersion in a particle-metal composite system. Thereafter, the microstructural influences of the nanoparticles on the composite system are outlined and the theory of the strengthening mechanisms is also explained. Finally, microstructural, mechanical, and tribological properties of the selected MMNCs are discussed as well.

Bionic multifunctional structural materials that are lightweight, strong, and perceptible have shown great promise in sports, medicine, and aerospace applications. However, smart monitoring devices with integrated mechanical protection and piezoelectric induction are limited. Herein, we report a strategy to grow the recyclable and healable piezoelectric Rochelle salt crystals in 3D-printed cuttlebone-inspired structures to form a new composite for reinforcement smart monitoring devices. In addition to its remarkable mechanical and piezoelectric performance, the growth mechanisms, the recyclability, the sensitivity, and repairability of the 3D-printed Rochelle salt cuttlebone composite were studied. Furthermore, the versatility of composite has been explored and applied as smart sensor armor for football players and fall alarm knee pads, focusing on incorporated mechanical reinforcement and electrical self-sensing capabilities with data collection of the magnitude and distribution of impact forces, which offers new ideas for the design of next-generation smart monitoring electronics in sports, military, aerospace, and biomedical engineering.

Using the typical WC–Co cemented carbide as an example, the interactions of dislocations within the ceramic matrix and the binder metal, as well as the possible cooperation and competition between the matrix and binder during deformation of the nanocrystalline cermets, were studied by molecular dynamics simulations. It was found that at the same level of strain, the dislocations in Co have more complex configurations in the cermet with higher Co content. With loading, the ratio between mobile and sessile dislocations in Co becomes stable earlier in the high-Co cermet. The strain threshold for the nucleation of dislocations in WC increases with Co content. At the later stage of deformation, the growth rate of WC dislocation density increases more rapidly in the cermet with lower Co content, which exhibits an opposite tendency compared with Co dislocation density. The relative contribution of Co and WC to the plasticity of the cermet varies in the deformation process. With a low Co content, the density of WC dislocations becomes higher than that of Co dislocations at larger strains, indicating that WC may contribute more than Co to the plasticity of the nanocrystalline cermet at the final deformation stage. The findings in the present work will be applicable to a large variety of ceramic–metal composite materials.