Orion L. Kafka

Dr. Orion L. Kafka

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Research Focus & Metrics

Academic Career Length

13Years (2014-Present)

(Calculated once Scilit publication data is synced: current year − year of first publication + 1)

Representative Publications

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22 April 2021 in Nature Communications
Verified
Journal Article
Open access
PDF file
ZGZhengtao Gan
Zhengtao Gan
OKOrion L. Kafka
Orion L. Kafka
NPNiranjan Parab
Niranjan Parab
CZCang Zhao
Cang Zhao
LFLichao Fang
Lichao Fang
WLWing Kam Liu
Wing Kam Liu
Metal three-dimensional (3D) printing includes a vast number of operation and material parameters with complex dependencies, which significantly complicates process optimization, materials development, and real-time monitoring and control. We leverage ultrahigh-speed synchrotron X-ray imaging and high-fidelity multiphysics modeling to identify simple yet universal scaling laws for keyhole stability and porosity in metal 3D printing. The laws apply broadly and remain accurate for different materials, processing conditions, and printing machines. We define a dimensionless number, the Keyhole number, to predict aspect ratio of a keyhole and the morphological transition from stable at low Keyhole number to chaotic at high Keyhole number. Furthermore, we discover inherent correlation between keyhole stability and porosity formation in metal 3D printing. By reducing the dimensions of the formulation of these challenging problems, the compact scaling laws will aid process optimization and defect elimination during metal 3D printing, and potentially lead to a quantitative predictive framework.


12 January 2018 in Computational Mechanics
Verified
Journal Article
Closed access
PDF file
WYWentao Yan
Wentao Yan
SLStephen Lin
Stephen Lin
OKOrion L. Kafka
Orion L. Kafka
YLYanping Lian
Yanping Lian
CYCheng Yu
Cheng Yu
WLWing Kam Liu
Wing Kam Liu

1 August 2016 in Acta Materialia
Verified
Journal Article
Closed access
WYWentao Yan
Wentao Yan
WGWenjun Ge
Wenjun Ge
JSJacob Smith
Jacob Smith
SLStephen Lin
Stephen Lin
OKOrion L. Kafka
Orion L. Kafka
WLWing Kam Liu
Wing Kam Liu

1 September 2018 in Computer Methods in Applied Mechanics and Engineering
Verified
Journal Article
Closed access
WYWentao Yan
Wentao Yan
YLYanping Lian
Yanping Lian
CYCheng Yu
Cheng Yu
OKOrion L. Kafka
Orion L. Kafka
ZLZeliang Liu
Zeliang Liu
GWGregory J. Wagner
Gregory J. Wagner

22 May 2019 in Computational Mechanics
Verified
Journal Article
Closed access
PDF file
HLHengyang Li
Hengyang Li
OKOrion L. Kafka
Orion L. Kafka
JGJiaying Gao
Jiaying Gao
CYCheng Yu
Cheng Yu
YNYinghao Nie
Yinghao Nie
WLWing Kam Liu
Wing Kam Liu