Laser processing has been used as a surface preparation before adhesive bonding, which significantly improves the adhesion between the adhesive and the substrates. In this work, a pulsed fiber laser was used to process different microgrooves in the bonding region of a Ti6Al4V substrate. First, the pulse energy was optimized, and then the effects of the microgroove parameters (groove pattern, depth, and distance) on the surface roughness of the substrate and on the shear strength and failure mode of the adhesive joints were studied using a single factor experimental design. The results show that when the pulse energy is greater than 63 μJ, a significant amount of molten residue is generated around the groove. The parallel groove is the most beneficial to improve the shear strength when the groove direction is 90° (when the groove is perpendicular to the loading direction). In contrast, cross grooves easily form pores that are not filled with adhesive, which weakens the shear strength. The shear strength was observed to decrease for greater groove distances and increase with the groove depth. The maximum shear strength of the adhesively bonded joint after laser processing is about 29.71 MPa, which is an increase of 140% compared with that by surface grinder polishing.
The laser shock induced stress wave is described and measured with a polyvinylidene fluoride (PVDF) transducer. A principle for selecting laser parameters is proposed. A small sized laser with a high power is used for Laser Shock Processing (LSP). The fatigue life of the aluminum alloy 2024T62 is greatly improved after LSP. With 95% confidence, the mean fatigue life of LSP specimens is 4.5–9.8 times that of unshocked ones. The fatigue and fracture resistance mechanisms of LSP such as the variation of the surface hardness, the microstructure and the fracture section of specimens before and after LSP are analyzed. [S0094-4289(00)01601-7]
1 January 2021 in Advances in Materials Science and Engineering
While parts can be repaired via arc welding (AW), it is usually necessary to add some types of excitation method to improve the mechanical properties of the cladded layer. Here, the arc welding‐laser shock forging (AW‐LSF) was used to repair Q235 steel pipes (Fe‐Cr‐C alloy was used as the cladding material). The effects of the welding current (WC), welding speed (WS), and laser shock frequency (LSF) on the geometry and microhardness of the weld bead were studied. The AW‐LSF and AW repair processes were compared. The results demonstrate that the bead width (W) and penetration depth (D) increase with the WC, while the weld height (H) decreases with the WC. The H, W, and D all decrease with the WS; W and D increase with the LSF; and H decreases with the LSF. As the WC increases, the hardness of the fusion zone (FZ) and partial fusion zone (PFZ) decreases significantly, while the hardness of the heat‐affected zone (HAZ) remains nearly unchanged. As the WS increases, the hardness of the PFZ decreases, while the hardness of the FZ and HAZ remains nearly unchanged. With the increase of the LSF, the hardness of the PFZ, FZ, and HAZ increases. Compared with AW, the AW‐LSF can reduce the cladded layer crystal grain size, increase the hardness, and improve the sliding wear resistance.