3D-printing concrete technology has attracted more and more attention for smart construction due to its advantages of digitization, automation, and high degree of intelligence. This article introduces the basic principles and related processes of concrete 3D-printing technology, and reviews the development from the following four fields: the material properties, preparation technology, printing parameters, and evaluation criteria of 3D-printing concrete technology. Then the existing difficulties, development direction and key technologies of 3D-printing concrete are described. Finally, we look forward to the development prospects of 3D-printing concrete from the aspects of printing materials, software and hardware cooperation, printing technology, etc. All the researches will provide the useful references for the later development and research.
High-speed Permanent Magnet Synchronous Motor (PMSM) systems have been widely used in industry and other fields for their advantages of having a simple structure, low processing cost and high efficiency. At present, the control precision of PMSM is required to be higher and higher, but it faces two major challenges. The first is that the PMSM system possesses (possibly fast) time-varying uncertainty. The second is that there exist nonlinear portions in the PMSM system, such as nonlinear elasticity, etc. To resolve these challenges, a novel performance measure is introduced as a dynamic depiction of the constraint-following error, and a new robust control design is proposed based on . While this control renders guaranteed performance regardless of uncertainty, an optimal design of a control parameter is further pursued. This inquiry is summed up as a semi-infinite constrained optimization problem. After the induction of the necessary condition, the candidate solutions can be identified. These are further screened by a sufficient condition, which results in the actual solution. To verify the effectiveness of the control design, the compressor powered by a super high-speed PMSM system is simulated, and its performance is discussed.
This paper presents a robust nonlinear control scheme with time-varying output constraint for the electro-hydraulic force control system (EHFCS). Two typical double-rod symmetrical hydraulic cylinders are employed to simulate force environments in the EHFCS. Therefore, in order to improve the performance of the EHFCS, firstly, the model of the EHFCS is established with taking external disturbances, parameter uncertainties as well as structural vibrations into consideration. Secondly, in order to estimate external disturbances, parameter uncertainties and structural vibrations in the EHFCS and compensate them in the following robust controller design, two disturbance observers (DOs) are designed according to the nonlinear system model. Thirdly, with two estimation values from two DOs, a time-varying constraint-based robust controller (TVCRC) is presented in detail. Moreover, the stability of the proposed controller is analyzed by defining a proper Lyapunov functions. Finally, in order to validate the performance of the proposed controller, a series of simulation studies are conducted using the MATLAB/Simulink software. These simulation results give a fine proof of the efficiency of the proposed controller. What’s more, an experimental setup of the EHFCS is established to further validate the performance. Comparative experimental results show that the proposed controller exhibits better performance than the TVCRC without two DOs and a conventional proportional integral (PI) controller.
Rock-breaking cutters are critical components in tunneling, mining, and drilling operations, where efficiency, durability, and energy consumption are paramount. Traditional cutter designs and empirical process optimization methods often fail to address the dynamic interaction between heterogeneous rock masses and tool structures, leading to premature wear, high specific energy, and suboptimal performance. Topology optimization, as an advanced computational design method, offers transformative potential for lightweight, high-strength cutter structures and adaptive cutting process control. This review systematically examines recent advancements in topology-optimized cutter design and its integration with rock-cutting mechanics. The structural innovations in cutter geometry and materials are analyzed, emphasizing solutions for stress distribution, wear/fatigue resistance, and dynamic load adaptation. The numerical methods for modeling rock–tool interactions are introduced, including discrete element method (DEM) simulations, smoothed particle hydrodynamics (SPH) methods, and machine learning (ML)-enhanced predictive models. The cutting process optimization strategies that leverage topology optimization to balance objectives such as energy efficiency, chip formation control, and tool lifespan are evaluated.
This study employs the meshfree Smoothed Particle Hydrodynamics (SPH) method to simulate the fluid–solid coupling process of gear meshing rotation with lubricating oil or oil jet lubrication fluids, considering the heat-transfer process under preset initial temperature conditions. While traditional grid methods face challenges in simulating the dynamic interaction between gear-meshing rotation and lubricating fluids, such as time-dependent contact in fluid–solid coupling and heat transfer, difficulties in handling meshing gaps, and the complexity of dynamic mesh setup, our approach leverages the unique advantages of meshless methods. In the established fluid–solid–heat coupling model, gears are considered as rigid bodies, and both fluids and gears are discretized into SPH particles, achieving fluid–solid coupling through the interaction between fluid particles and solid SPH particles. The model considers three cooling scenarios: oil pool cooling, oil jet cooling, and combined cooling. Simulation results show that oil pool cooling is more effective than oil jet cooling, but oil jet cooling can achieve localized spot cooling. The model exhibits good computational stability and efficiency in simulating the fluid–solid coupling and heat-transfer processes of gear rotation, oil jetting, and oil pool fluids. This study provides an effective numerical simulation method for gear lubrication cooling and has significant application potential for simulating complex scenarios such as gear operation and oil pool sloshing in coal mining machine arms. Compared to previous SPH work, this study couples a thermodynamic model in the simulation, thus enabling the modeling of fluid–thermal–solid coupled processes.
For the issue of excessive mass in the chain drive system of long-distance scraper conveyors, this paper proposes a method to optimize the scraper chains by integrating discrete element simulation (DEM) with topological optimization. The aim is to reduce the system’s mass while maintaining its transportation capacity and structural integrity. The SGZ1000 model scraper conveyor with a length of 400 m was selected as the research object. Studies have demonstrated that for 56 × 187 mm scraper chains, a non-equally spaced configuration (6p-8p-6p, where p represents the chain link pitch) outperforms an equally spaced configuration (6p). While ensuring the conveying capacity of the scraper chains, the optimized configuration reduces the number of scrapers in chains of equal length by 11.11%. For a 400 m scraper conveyor, adopting the 6p-8p-6p scraper spacing reduces the number of scrapers by 72 and decreases the mass by 6357.6 kg. Additionally, utilizing topologically optimized scrapers further reduces the total mass by 10,131.4 kg. Compared to the original chain drive system, the optimized scraper chains have reduced the mass by 26.2%, significantly lowering the no-load energy consumption of the long-distance scraper conveyor.