With nuclear power plants worldwide approaching their design lifespans, plans for decommissioning nuclear power plants are increasing, and interest in decommissioning technology is growing. Laser cutting, which is suitable for high-speed cutting in underwater environments and is amenable to remote control and automation, has attracted considerable interest. In this study, the effects of laser cutting were analyzed with respect to relevant parameters to achieve high-quality underwater laser cutting for the decommissioning of nuclear power plants. The kerf width, drag line, and roughness of the specimens during the high-power laser cutting of 50 mm-thick stainless steel in an underwater environment were analyzed based on key parameters (focal position, laser power, and cutting speed) to determine the conditions for satisfactory cutting surface quality. The results indicated that underwater laser cutting with a speed of up to 130 mm/min was possible at a focal position of 30 mm and a laser power of 9 kW; however, the best-quality cutting surface was obtained at a cutting speed of 30 mm/min.
12 March 2015 in International Journal of Precision Engineering and Manufacturing
The present paper describes the results of high speed photography, acoustic emission (AE) detection and plasma light emission (LE) measurement during CO2 laser welding of 304 stainless steel in different processing conditions. Video images with high spatial and temporal resolution allowed to observe the melt dynamics and keyhole evolution. The existence of a high speed melt flow which originated from the front part of weld pool and flowed along the sides wall of keyhole was confirmed by the slag motion on the weld pool. The characteristic frequencies of flow instability and keyhole fluctuations at different welding speed were measured and compared with the results of Fourier analyses of temporal AE and LE spectra. The experimental results were compared with the newly developed numerical model of keyhole dynamics. The model is based on the assumption that the propagation of front part of keyhole into material is due to the melt ejection driven by laser induced surface evaporation. The calculations predict that a high speed melt flow is induced at the front part of keyhole when the sample travel speed exceeds several 10 mm/s. The numerical analysis also shows the hump formation on the front keyhole wall surface. Experimentally observed melt behavior and transformation of the AE and LE spectra with variation of welding speed are qualitatively in good agreement with the model predictions.
Shipyards are very interested in improving their working environment and resolving environmental pollution issues by replacing mechanical cleaning technologies used before and after painting processes with laser cleaning technology. Because epoxy paint is thickly coated, with a thickness of 200 μm or greater, it is difficult to remove using both laser cleaning and mechanical cleaning technologies. Therefore, this study tried to obtain effective cleaning results by controlling the process parameters when removing the thick epoxy coating using a Q-switching fiber laser cleaning system with an average power of 100 W developed by our research team. The pulse duration time of the laser is 150 ns. Additionally, in order to determine whether the cleaning was sufficient, the difference in laser-induced plume/plasma was compared. By controlling the beam scanning patterns, line overlap rate, and pulse overlap rate, it was possible to obtain effective cleaning results without introducing removal deviation. In addition, the NOP increased when the laser beam overlap rate increased. This increased the amount of heat input to the material and reduced the number of scans required to remove the epoxy paint. As a result of the plume/plasma analysis, less plume/plasma was generated as the paint was removed if the epoxy paint remained on the surface. On the other hand, when all of the paint was removed, a higher brightness of plume/plasma generated by evaporation of the bare metal was observed.