An air-assisted electrostatic nozzle uses a combination of air-assisted atomization and electrostatic spray technology. This article optimizes the existing air-assisted electrostatic nozzles in terms of structural design to obtain a higher charge-to-mass ratio and a smaller droplet size. The optimized air-assisted electrostatic nozzle was studied experimentally, and the effects of liquid pressure, air pressure and applied voltage on the droplet size and charge-to-mass ratio were investigated. Comparing the effects of air pressure, liquid pressure and applied voltage on the charge-to-mass ratio and droplet size, the relationship curves of the droplet size and charge-to-mass ratio under each voltage were fitted using the Rayleigh charge limit theory. For a higher CMR during the spray operation, applied voltages between 2.5 kV and 3 kV, an air pressure between 0.4 bar and 0.6 bar, and a liquid pressure of less than 0.9 bar could be chosen. The optimized air-assisted electrostatic nozzles not only have small droplets but also have high charge-to-mass ratios, reducing the need for pesticide use and thus protecting human health and the environment.
The accurate detection of canopy characteristics is the basis of precise variable spraying. Canopy characteristics such as canopy density, thickness and volume are needed to vary the pesticide application rate and adjust the spray flow rate and air supply volume. Canopy thickness is an important canopy dimension for the calculation of tree canopy volume in pesticide variable spraying. With regard to the phenomenon of ultrasonic waves with multiple reflections and the further analysis of echo signals, we found that there is a proportional relationship between the canopy thickness and echo interval time. In this paper, we propose a method to calculate canopy thickness using echo signals that come from ultrasonic sensors. To investigate the application of this method, we conducted a set of lab-based experiments with a simulated canopy. The results show that we can accurately estimate canopy thickness when the detection distance, canopy density, and canopy thickness range between 0.5and 1.5 m, 1.2 and 1.4, and 0.3and 0.6 m, respectively. The relative error between the estimated value and actual value of the simulated canopy thickness is no higher than 8.8%. To compare our lab results with trees in the field, we measured canopy thickness from three naturally occurring Osmanthus trees (Osmanthus fragrans Lour). The results showed that the mean relative errors of three Osmanthus trees are 19.2%, 19.4% and 18.8%, respectively. These results can be used to improve measurements for agricultural production that includes both orchards and facilities by providing a reference point for the precise application of variable spraying.
To realize the online evaluation of spray quality, an online measuring system for spray coverage and deposition quality is developed. The measuring theory of spray coverage and deposition quality on an LWS (leaf wetness sensor) surface is analyzed. When the spray conditions are constant, there is a linear correlation between the spray coverage on the sensor surface, the spray deposition quality and the LWS output voltage increment. The results of calibration experiments show that when the spray conditions are constant, the coefficient of determination of the regression curves between the sensor output voltage increment and the spray coverage on the sensor surface is more than 0.75, and the coefficient of determination of the regression curves between the sensor output voltage increment and the spray deposition quality on the sensor surface is more than 0.90. Based on ZigBee wireless sensor technology, this paper reports an online measuring system for spray coverage and deposition quality at multiple points in the field. The test results show that the online measuring system has good uniformity. Field test results show that the LWS voltage increment and the coverage rate of water-sensitive paper have a good correlation, and the measuring results of the spray deposition quality trend are in good agreement. The fit of the spray deposition quality curves measured by the two methods was 0.8924. The research results in this paper can provide a reference for using LWS sensors to measure spray coverage and deposition quality.
The dynamic evaporation of single droplets was investigated under controlled conditions. In the evaporation process, a droplet was placed on a peach leaf surface. In this research, the relative humidity and temperature were kept constant, and the wind speeds and thiophanate-methyl concentrations varied. Based on these conditions, this study aimed to determine the droplets’ dynamic transforming characteristics, including the contact angle, the height of the droplets, and the evaporation rate. Five concentrations and five wind speeds were chosen, and pure water droplets at different wind speeds were used as a control group. All single droplets were generated by a syringe. The results showed that the pure water and thiophanate-methyl droplets’ evaporation mode was CCR (constant contact radius) mode. An increase in the wind speed accelerated the evaporation process, when the wind speed was 0 m/s, the evaporation was the longest, and the shortest evaporation was achieved with 2.0 m/s wind speed. An increase in wind speed enhanced the pure water droplets’ dynamic evaporation process with a maximum enhancement ratio of 3.44 times in the present work. Under the same conditions, the thiophanate-methyl droplets’ evaporation time was shorter than that of the pure water droplets. For thiophanate-methyl droplets, the higher the concentration, the shorter the dynamic evaporation process. A 1250 ppm thiophanate-methyl solution with 2.0 m/s wind speed, had an evaporation ratio that was 2.83 times greater than that measured with 0 m/s wind speed. These results could benefit farmers by suggesting that they should adjust the concentration of thiophanate-methyl depending on the wind speed in order to reduce pollution.