Reducing machinery surface friction resistance can improve the efficiency of energy utilization. The lotus leaf, as everyone knows, has a strong capacity for self-cleaning and hydrophobicity. In this paper, the bionic surface of the lotus leaf was prepared in large-area, and its drag reduction performance was studied by both numerical simulation and experimental analysis. Experimental results showed that the maximum drag reduction rate of the bionic surface was 6.29% which appeared at a velocity of 3 m s−1. The contact state between liquid and bionic surface changed from Cassie state to Wenzel state with the increase of water flow velocity. The surface free energies of the bionic surface and smooth surface were 1.09 mJ m−2 and 14.26 mJ m−2, respectively. In the droplet rolling experiment, the water droplet was a hemisphere when it rolled on the smooth surface, while it was an ellipsoid on the bionic surface. This study provides a theoretical basis for the structural design of bionic drag reduction surfaces, which are expected to be applied in underwater vehicles.
To explore the drying characteristics of soybean dregs and a nondestructive moisture content test method, in this study, soybean dregs were dried with hot air (80 °C), the moisture content was measured using the drying method, water status was analyzed using low-field nuclear magnetic resonance (LF-NMR) and the moisture content prediction models were built and validated. The results revealed that the moisture contents of the soybean dregs were 0.57 and 0.01 g/g(w.b.), respectively, after drying for 5 and 7 h. The effective moisture diffusivity increased with the decrease in moisture content; it ranged from 5.27 × 10−9 to 6.96 × 10−8 m2·s−1. Soybean dregs contained bound water (T21), immobilized water (T22) and free water (T23 and T23’). With the proceeding of drying, all of the relaxation peaks shifted left until a new peak (T23’) appeared; then, the structure of soybean dregs changed, and the relaxation peaks reformed, and the peak shifted left again. The peak area may predict the moisture content of soybean dregs, and the gray values of images predict the moisture contents mainly composed of free water or immobilized water. The results may provide a reference for drying of soybean dregs and a new moisture detection method.
1 January 2022 in International Journal of Chemical Engineering
Critical heat flux (CHF) determines the safety and application of pool boiling heat transfer in many industrial fields. The influence of saturation pressure and surface roughness on saturated pool boiling CHF in hydrofluoroether HFE‐7100 was experimentally studied in this investigation. Visualization and heat transfer measurements were conducted at the critical and transition boiling state, and further, the accuracy of CHF prediction models and enhancement mechanism had been analyzed. The polished boiling surfaces had various surface roughness values ranging from 0.019 to 0.587 μ m and their contact angles varied from 7° to 10°, while the experimental saturation pressure changed from 0.7 to 2.0 bar. The visual images showed that the pool boiling phenomenon at a critical state was composed of different‐sized bubbles, vapor column, and large mushroom vapor, whereas the unsteady blanket of vapor continually injected bubbles at a transition state. The saturation pressure and surface roughness had an obvious improvement on pool boiling CHF, which might be ascribed to the effects of bubble momentum owing to evaporation, distribution and recovery period of a heat transfer boundary layer, capillary action of the working liquid, as well as ratio of vapor jets’ area. Compared with the well‐known correlations reported in the literature, CHF correlation of Bailey et al. (2006) predicted the current results more accurately. To further improve the prediction accuracy, a new empirical correlation for CHF dimensionless K considering the effects of saturation pressure and surface roughness was developed, and the predicted values were in better agreement with the experimental data.
The drag reduction design of underwater vehicles is of great significance to saving energy and enhancing speed. In this paper, the drag reduction characteristics of Paramisgurnusdabryanus loach was explored using 3D ultra-depth field microscopy to observe the arrangement of the scales. Then, a geometric model was established and parameterized. A simulated sample was processed by computer numerical control (CNC) machining and tested through using a flow channel bench. The pressure drop data were collected by sensors, and the drag reduction rate was consequently calculated. The test results showed that the drag reduction rate of a single sample could reach 23% at a speed of 1.683 m/s. Finally, the experimental results were verified by numerical simulation and the drag reduction mechanism was explored. The boundary layer theory and RNG k-ε turbulence model were adopted to analyze the velocity contour, pressure contour and shear force contour diagrams. The numerical simulation results showed that a drag reduction effect could be achieved by simulating the microstructure of scales of the Paramisgurnusdabryanus loach, showing that the results are consistent with the flow channel experiment and can reveal the drag reduction mechanism. The bionic surface can increase the thickness of boundary layer, reduce the Reynolds number and wall resistance. The scales disposition of Paramisgurnusdabryanus loach can effectively reduce the surface friction, providing a reference for future research on drag reduction of underwater vehicles such as ships and submarines.
To improve wheel trafficability in soft and muddy soils such as paddy fields, a bionic walking wheel is designed based on the structural morphology and movement mode of the feet of waders living in marshes and mudflats, similar to the muddy soil of paddy fields. The bionic walking wheel adopts the arrangement of double-row wheel legs and staggered arrays to imitate the walking posture of waders. The two legs move alternately, cooperate with each other, and improve the smoothness of movement. The cam inside the bionic walking wheel is used to control the movement mode of the feet. The flippers open before touching the ground to increase the contact area and reduce sinking, and the toes bend and grip the ground while touching the ground to increase traction. Multi-rigid-body dynamics software (Adams View 2020) is used to simulate the movement of the wheel during the wading process, and the movement coordination and interference between the wheel legs are analyzed. The simulation results show that there is no interference between the parts and that the movement smoothness is good. The interaction between the bionic walking wheel and muddy soil was analyzed via coupled EDEM–ADAMS simulation, and the simulation analysis and experiments were conducted and compared with those for a common paddy wheel. The results showed that the bionic walking wheel designed in this paper improved the drawbar pull by 113.56% compared with that of a common paddy wheel and had better anti-sinking performance. By analyzing the effect of toe grip on traction, it was found that the soil under the feet can be disturbed to provide greater traction when the toe is bent downward. This study provides a reference for improving the trafficability of walking mechanisms in soft and muddy soils, such as paddy fields.
1 October 2004 in Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture
A visual sensing system has been established to monitor the weld pool in pulsed gas metal arc welding (P-GMAW). The system consists of a charge-coupled device (CCD), a frame-grabber and a composed filter system. To acquire quality images of the weld pool, the disturbance from the arc needs to be reduced. In this research, the arc light spectral distribution in GMAW is studied with a spectral analysis system and two suitable filtering spectral windows are indentified. As a result, two kinds of filter system are proposed. Studies have also been done in order to find the optimal timing and view angle for imaging. It is found that the end of the base current period in P-GMAW is an optimal instance for imaging and the weld pool can be best imaged from the upper rear in relation to the torch. Using the proposed filter, clear pool images have been acquired from the upper rear at the end of each base current period. Because of the satisfactory quality of the acquired images, image processing algorithms have been developed to extract the weld pool edge.