Naresh Nadammal

Dr. Naresh Nadammal

Laboratory for Material Surface Layer Analysis, Faculty of Mechanical Engineering, Regensburg University of Applied Sciences, 93053 Regensburg, Germany

Research Focus & Metrics

Academic Career Length

6Years (2021-Present)

(Calculated once Scilit publication data is synced: current year − year of first publication + 1)

Representative Publications

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2 October 2021 in Applied Sciences
Verified
Journal Article
Open access
PDF file
MGMarius Grad
Marius Grad
NNNaresh Nadammal
Naresh Nadammal
USUlrich Schultheiss
Ulrich Schultheiss
PLPhilipp Lulla
Philipp Lulla
UNUlf Noster
Ulf Noster
One of the fundamental challenges in L-PBF of filigree geometries, such as aortic stents used in biomedical applications, is the requirement for a robust yet easily removable support structure that allows each component to be successfully fabricated without distortion. To solve this challenge, an integrative experimental approach was attempted in the present study by identifying an optimal support structure design and an optimized support removal strategy for this design. The specimens were manufactured using four different support structure designs based on the geometry exposed to the laser beam during the L-PBF. Support removal procedures included sand blasting (SB), glass bead blasting (GB), and electrochemical polishing (ECP). The two best-performing designs (line and cross) were chosen due to shorter lead times and lower material consumption. As an additional factor that indicates a stable design, the breaking load requirement to remove the support structures was determined. A modified line support with a 145° included angle was shown to be the best support structure design in terms of breaking load, material consumption, and manufacturing time. All three procedures were used to ensure residue-free support removal for this modified line support design, with ECP proving to be the most effective.