Leading edge surface erosion is an emerging issue in wind turbine blade reliability, causing a reduction in power performance, aerodynamic loads imbalance, increased noise emission, and, ultimately, additional maintenance costs, and, if left untreated, it leads to the compromise of the functionality of the blade. In this work, we first propose an empirical spatio-temporal stochastic model for simulating leading edge erosion, to be used in conjunction with aeroelastic simulations, and subsequently present a deep learning model to be trained on simulated data, which aims to monitor leading edge erosion by detecting and classifying the degradation severity. This could help wind farm operators to reduce maintenance costs by planning cleaning and repair activities more efficiently. The main ingredients of the model include a damage process that progresses at random times, across multiple discrete states characterized by a non-homogeneous compound Poisson process, which is used to describe the random and time-dependent degradation of the blade surface, thus implicitly affecting its aerodynamic properties. The model allows for one, or more, zones along the span of the blades to be independently affected by erosion. The proposed model accounts for uncertainties in the local airfoil aerodynamics via parameterization of the lift and drag coefficients’ curves. The proposed model was used to generate a stochastic ensemble of degrading airfoil aerodynamic polars, for use in forward aero-servo-elastic simulations, where we computed the effect of leading edge erosion degradation on the dynamic response of a wind turbine under varying turbulent input inflow conditions. The dynamic response was chosen as a defining output as this relates to the output variable that is most commonly monitored under a structural health monitoring (SHM) regime. In this context, we further proposed an approach for spatio-temporal dependent diagnostics of leading erosion, namely, a deep learning attention-based Transformer, which we modified for classification tasks on slow degradation processes with long sequence multivariate time-series as inputs. We performed multiple sets of numerical experiments, aiming to evaluate the Transformer for diagnostics and assess its limitations. The results revealed Transformers as a potent method for diagnosis of such degradation processes. The attention-based mechanism allows the network to focus on different features at different time intervals for better prediction accuracy, especially for long time-series sequences representing a slow degradation process.

With global wind energy capacity ramping up, accurately predicting damage equivalent loads (DELs) and fatigue across wind turbine populations is critical, not only for ensuring the longevity of existing wind farms but also for the design of new farms. However, the estimation of such quantities of interests is hampered by the inherent complexity in modeling critical underlying processes, such as the aerodynamic wake interactions between turbines that increase mechanical stress and reduce useful lifetime. While high-fidelity computational fluid dynamics and aeroelastic models can capture these effects, their computational requirements limits real-world usage. Recently, fast machine learning-based surrogates which emulate more complex simulations have emerged as a promising solution. Yet, most surrogates are task-specific and lack flexibility for varying turbine layouts and types. This study explores the use of graph neural networks (GNNs) to create a robust, generalizable flow and DEL prediction platform. By conceptualizing wind turbine populations as graphs, GNNs effectively capture farm layout-dependent relational data, allowing extrapolation to novel configurations. We train a GNN surrogate on a large database of PyWake simulations of random wind farm layouts to learn basic wake physics, then fine-tune the model on limited data for a specific unseen layout simulated in HAWC2Farm for accurate adapted predictions. This transfer learning approach circumvents data scarcity limitations and leverages fundamental physics knowledge from the source low-resolution data. The proposed platform aims to match simulator accuracy, while enabling efficient adaptation to new higher-fidelity domains, providing a flexible blueprint for wake load forecasting across varying farm configurations.

The population-based structural health monitoring paradigm has recently emerged as a promising approach to enhance data-driven assessment of engineering structures by facilitating transfer learning between structures with some degree of similarity. In this work, we apply this concept to the automated modal identification of structural systems. We introduce a graph neural network (GNN)-based deep learning scheme to identify modal properties, including natural frequencies, damping ratios, and mode shapes of engineering structures based on the power spectral density of spatially sparse vibration measurements. Systematic numerical experiments are conducted to evaluate the proposed model, employing two distinct truss populations that possess similar topological characteristics but varying geometric (size and shape) and material (stiffness) properties. The results demonstrate that, once trained, the proposed GNN-based model can identify modal properties of unseen structures within the same structural population with good efficiency and acceptable accuracy, even in the presence of measurement noise and sparse measurement locations. The GNN-based model exhibits advantages over the classic frequency domain decomposition method in terms of identification speed, as well as against an alternate multilayer perceptron architecture in terms of identification accuracy, rendering this a promising tool for PBSHM purposes.

Estimation of inflow conditions, such as wind speed and angle of attack, is vital for assessing aerodynamic performance of a lifting profile. This task is particularly challenging in the field due to the inherent stochasticity of the inflow variables. In practice, the field installation of a measurement system exacerbates the measurement uncertainty. Here, we present a hybrid model to infer the inflow conditions on a wind turbine blade along with a process to quantify the involved uncertainty. The model combines potential flow theory and conformal mapping with pressure measurements from a novel monitoring system, which eliminates the need for external reference pressure measurements. Stagnation point location and wind speed are formulated as outputs of an optimization problem, in which pressure differences along the surface of an airfoil are connected to the potential flow solution through the Bernoulli equation. The proposed scheme is experimentally validated. The hybrid model offers a practical and robust solution for inflow condition estimation, suitable for field deployment on wind turbine or aircraft. The uncertainty quantification process provides valuable insights for improving monitoring system design and quantifying the accuracy of the predictive scheme before actual field installation.

Leading edge surface erosion is an emerging issue in wind turbine blade reliability, causing reduction in power performance, aerodynamic loads imbalance, increased noise emission and ultimately additional maintenance costs, and if left untreated, leads to the compromise of the functionality of the blade. In this work, we first propose an empirical spatio-temporal stochastic model for simulating leading edge erosion, to be used in conjunction with aeroelastic simulations, and subsequently propose a deep learning model trained on simulated data, which aims to monitor leading edge erosion by detecting and classifying the degradation severity. The main ingredients of the model include a damage process that progresses at random times, across multiple discrete states characterized by a non-homogeneous compound Poisson process, which is used to describe the random and time-dependent degradation of the blade surface, thus implicitly affecting its aerodynamic properties. The model allows for one, or more, zones along the span of the blades to be independently affected by erosion. The proposed model accounts for uncertainties in the local airfoil aerodynamics via parameterization of the lift and drag coefficients curves. The proposed model is used to generate a stochastic ensemble of degrading airfoil aerodynamic polars, for use in forward aero-servo-elastic simulations, where we compute the effect of leading edge erosion degradation on the dynamic response of a wind turbine under varying turbulent input inflow conditions. The dynamic response is chosen a defining output as this relates to the output variable that is most commonly monitored under a Structural Health Monitoring (SHM) regime. In this context, we further propose an approach for spatio-temporal dependent diagnostics of leading erosion, namely, a deep learning attention-based Transformer, which we modify for classification tasks on slow degradation processes with long sequence multivariate time-series as inputs. We perform multiple sets of numerical experiments, aiming to evaluate the Transformer for diagnostics and assess its limitations. The results reveal Transformers as a potent method for diagnosis of such degradation processes. The attention-based mechanism allows the network to focus on different features at different time intervals for better prediction accuracy, especially for long time-series sequences representing a slow degradation process.