The present study investigates the thermo-hydraulic characteristics of a microchannel sink with novel trefoil Shaped ribs. The motivation for this form of rib shape is taken from the design of lung alveoli that exchange oxygen and carbon dioxide. This study has been conducted numerically by using a code from the commercially available Fluent software. The trefoil shaped ribs were mounted on the centerline of different walls of the microchannel in three different configurations. These consisted of base wall trefoil ribs (MC-BWTR), sidewall trefoil ribs (MC-SWTR), all wall trefoil ribs (MC-AWTR) and smooth channel (MC-SC) having no ribs on its wall. The streamline distance between the ribs was kept constant at 0.4 mm, and the results were compared by using pressure drop (∆p), Nusselt number (Nu), thermal resistance (R_th) and thermal enhancement factor (η). The results indicated that the addition of trefoil ribs to any wall improved heat transfer characteristics at the expense of an increase in the friction factor. The trends of the pressure drop and heat transfer coefficient were the same, which indicated higher values for MC-AWTR followed by MC-SWTR and a lower value for MC-BWTR. In order to compare the thermal and hydraulic performance of all the configurations simultaneously, the overall performance was quantified in terms of the thermal enhancement factor, which was higher than one in each case, except for MC-AWTR, in 100 < Re < 200 regimes. The thermal enhancement factor in the ribbed channel was the highest for MC-SWTR followed by MC-BWTR, and it was the lowest for MC-AWTR. Moreover, the thermal enhancement factor increases with the Reynolds number (Re) for each case. This confirms that the increment in the Nusselt number with velocity is more significant than the pressure drop. The highest thermal enhancement factor of 1.6 was attained for MC-SWTR at Re = 1000, and the lowest value of 0.87 was achieved for MC-AWTR at Re = 100.

An efficient cooling system is necessary for the reliability and safety of modern microchips for a longer life. As microchips become smaller and more powerful, the heat flux generated by these chips per unit area also rises sharply. Traditional cooling techniques are inadequate to meet the recent cooling requirements of microchips. To meet the current cooling demand of microelectromechanical systems (MEMS) devices and microchips, microchannel heat sink (MCHS) technology is the latest invention, one that can dissipate a significant amount of heat because of its high surface area to volume ratio. This study provides a concise summary of the design, material selection, and performance parameters of the MCHSs that have been developed over the last few decades. The limitations and challenges associated with the different techniques employed by researchers over time to enhance the thermal efficiency of microchannel heat sinks are discussed. The effects on the thermal enhancement factor, Nusselt number, and pressure drop at different Reynold numbers in passive techniques (flow obstruction) i.e., ribs, grooves, dimples, and cavities change in the curvature of MCHSs, are discussed. This study also discusses the increase in heat transfer using nanofluids and how a change in coolant type also significantly affects the thermal performance of MCHSs by obstructing flow. This study provides trends and useful guidelines for researchers to design more effective MCHSs to keep up with the cooling demands of power electronics.

This study proposes the use of symmetrical ogive-shaped ribs on the walls of microchannel heat sinks (MCHS) to improve their thermal performance with minimal pressure drop. The ribs are arranged in three different configurations: ribs attached to all channel walls (MC-SAWR), ribs attached to side channel walls (MC-SSWR), and ribs attached to the bottom channel wall (MC-SBWR). Numerical investigations are conducted using the laminar conjugate heat transfer model to study the flow and heat transfer characteristics of the MCHS. The augmentation entropy generation number and thermal enhancement factor criterion are used to quantify the overall hydrothermal performance of the MCHS. The results show that the inclusion of symmetrical ogive-shaped ribs improves the Nusselt number of MCHS. The MC-SAWR configuration shows the highest Nusselt number improvement of 13–50% compared to the smooth MCHS over the Reynolds number range of 100–1000. Additionally, the MC-SAWR configuration shows a maximum reduction of 58% in the total entropy generation rate as it has the smallest augmentation entropy generation number value of 0.42. In terms of the thermal enhancement factor criterion, the MC-SSWR configuration shows the highest performance at Reynolds numbers below 400, but the MC-SAWR configuration outperformed the MC-SSWR configuration at Reynolds numbers above 400. Therefore, the MC-SAWR configuration is the best configuration that provides high cooling performance.

Traditional cooling technologies are now become inadequate for electronic chips cooling due to size reduction and increase in generated heat flux. Microchannel heat sink (MCHS) is promising candidate due to its superior cooling performance than its competitors. The aim of this study is to investigate the hydrothermal performance of MCHS with novel trefoil shape ribs. The three configurations of trefoil shape ribs are: MC-AWTR (all wall trefoil ribs), MC-SWTR (side wall trefoil ribs), and MC-BWTR (base wall trefoil ribs). The performance of microchannel is evaluated on the basis of thermal enhancement factor, thermal resistance, transport efficiency and entropy generation at Re=100-1000. The results predict that addition of trefoil ribs to walls of smooth microchannel significantly improve its thermal performance at cost of pressure penalty. Nusselt number and average heat transfer coefficient tends to increase with rise in Reynolds number while thermal resistance and entropy generation reduces. Highest pressure drop occurs for MC-AWTR configuration due to more obstruction of the fluid flow. MC-SWTR configuration has highest thermal enhancement factor among all configurations while MC-AWTR has lowest due to large pressure drop penalty at all Reynold number. So, overall MC-SWTR shows superior performance than any other considered trefoil rib configuration.