Solid oxide fuel cell (SOFC) performance degradation analysis and optimization studies are important prerequisites for its commercialization. Reviewing and summarizing SOFC performance degradation studies can help researchers identify research gaps and increase investment in weak areas. In this study, to help researchers purposely improve system performance, degradation mechanism analysis, degradation performance prediction, and degradation performance optimization studies are sorted out. In the review, it is found that the degradation mechanism analysis studies can help to improve the system structure. Degradation mechanism analysis studies can be performed at the stack level and system level, respectively. Degradation performance prediction can help to take measures to mitigate degradation in advance. The main tools of prediction study can be divided into model-based, data-based, electrochemical impedance spectroscopy-based, and image-based approaches. Degradation performance optimization can improve the system performance based on degradation mechanism analysis and performance prediction results. The optimization study focuses on two aspects of constitutive improvement and health controller design. However, the existing research is not yet complete. In-depth studies on performance degradation are still needed to achieve further SOFC commercialization. This paper summarizes mainstream research methods, as well as deficiencies that can provide partial theoretical guidance for SOFC performance enhancement.

Solid Oxide Fuel Cells (SOFCs) are emerging as a leading solution in sustainable power generation, boasting high power-to-energy density and minimal emissions. With efficiencies potentially exceeding 60% for electricity generation alone and up to 85% when in cogeneration applications, SOFCs significantly outperform traditional combustion-based technologies, which typically achieve efficiencies of around 35–40%. Operating effectively at elevated temperatures (600 °C to 1000 °C), SOFCs not only offer superior efficiency but also generate high-grade waste heat, making them ideal for cogeneration applications. However, these high operational temperatures pose significant thermal management challenges, necessitating innovative solutions to maintain system stability and longevity. This review aims to address these challenges by offering an exhaustive analysis of the latest advancements in SOFC thermal management. We begin by contextualizing the significance of thermal management in SOFC performance, focusing on its role in enhancing operational stability and minimizing thermal stresses. The core of this review delves into various thermal management subsystems such as afterburners, heat exchangers, and advanced thermal regulation strategies. A comprehensive examination of the recent literature is presented, highlighting innovations in subsystem design, fuel management, flow channel configuration, heat pipe integration, and efficient waste heat recovery techniques. In conclusion, we provide a forward-looking perspective on the state of research in SOFC thermal management, identifying potential avenues for future advancements and their implications for the broader field of sustainable energy technologies.