Supercritical carbon dioxide (S-CO) Brayton cycle system is a promising closed-loop energy conversion system frequently mentioned in the automotive and power generation field in recent years. To develop a suitable design methodology for S-CO turbines with better performance, an understanding of the vortex flow patterns and associated aerodynamic loss inside a S-CO turbine is essential. In this paper, a hundred-kilowatt level S-CO axial turbine is designed and investigated using a three-dimensional transient viscous flow simulation. The NIST Span and Wagner equation of state model that considers the real gas effects is utilized to estimate the thermodynamic properties of the supercritical fluid. The numerical methods are experimentally validated. The results indicates that the aspect ratio and tip-to-hub ratio are different in the S-CO turbine from that in the gas turbine, and the vortex flow patterns are influenced notably by these geometrical parameters. Both the vortex structure and moving tracks of passage vortices are changed as a result of large centrifugal force. An interaction between tip leakage vortex and hub passage vortex is observed in the impeller passage and its formation and development mechanism are revealed. To further explore the aerodynamic loss mechanism caused by vortex interaction, the energy loss in the impeller passage is analyzed with the enstrophy dissipation method, which can not only accurately calculate the energy loss but also estimate how the vortical motions occur. It is found that the enstrophy and energy loss can be effectively reduced by vortex interaction between tip leakage vortex and hub passage vortex. The results in this study would increase the knowledge of vortex flow patterns in S-CO turbine and the proposed enstrophy production method can be used intuitively to provide a reference for flow vortical motion study in turbines.
This paper aims to study the influence of the structure of spray holes and throats on the flow field and the internal trajectory of the gas–steam ejection device. The compressible Navier–Stokes equations, discrete ordinate methods and RNG k-ε turbulence model are utilized to simulate the two-phase flow of the rocket gas with multispecies and the water sprays. The comparison between numerical results and experimental data confirms the accuracy and effectiveness of this model. The simulation analysis on the cases of the ejection process with multiple spray hole diameters, number of spray holes, total spray area, and throat diameter are conducted. The shock wave structure inside the gas–steam ejection device is examined. The simulation results show that, instead of the spray hole diameter and number, the total spray area and secondary nozzle throat diameter are the key factors that affect the flow field and internal trajectory of the gas–steam ejection device. Under the existing spray structure, the maximum number of spray holes is 300 to achieve the stability of the flow field and internal ballistic trajectory of gas–steam ejection devices. By comparing the throat diameters of multiple secondary nozzles, it was found that the minimum throat diameter of the secondary nozzles should be no less than 100 mm. The results could be valuable for the design of gas–steam ejection devices.
1 December 2020 in IOP Conference Series: Earth and Environmental Science
Conjugate heat transfer of supercritical CO2 inside helical coiled tube under vertical placement was investigated numerically in the present study. It can be concluded that the flow field of supercritical fluid is affected by both the buoyancy force and centrifugal force in conjugate heat transfer process. The dual effects of buoyancy force and centrifugal force lead to the deflection of second flow direction for the vertical placement, and further results in the heat transfer deterioration region on top generatrix wall for the downward flow larger than that for the upward flow. However, the overall heat transfer performance is slightly better than that in the upward flow in tube side.