Inter-turn short circuit (ITSC) and demagnetization of permanent magnet synchronous motors (PMSMs) can lead to serious ship accidents, timely and accurate fault diagnosis of these faults is very important. A multi-signal fusion fault diagnosis method (MD-CNN-BiLSTM) is proposed based on multi-scale residual dilated convolutional neural network (D-CNN) and bidirectional long and short-term memory (BiLSTM) for PMSM fault diagnosis. This method first takes three-phase current and vibration signals as input; uses a three-column parallel CNN structure with different scales to extract both global signal and local feature. A residual connection in the expanded CNN is then used to eliminate the problems of gradient disappearance or explosion; and finally, BiLSTM is used to further extract features and identify the fault. A 2.2 kW permanent magnet synchronous motor was used to build a fault simulation test rig. The motor stator was rewound to simulate the ITSC fault, and different sizes of permanent magnets were replaced to simulate demagnetization fault. ITSC, demagnetization and their coupled faults were simulated under 10 specific motor speeds and loads respectively. The test proved that the diagnostic accuracy of the proposed method was 4.2% higher than that of ordinary CNN and 29.06% higher than that of BiLSTM. It also had the best diagnostic effect under the noise interference of different intensities. It was verified that the proposed method has good noise interference and strong classification ability.
The vibration signals on marine blowers are non-linear and non-stationary. In addition, the equipment in marine engine room is numerous and affects each other, which makes it difficult to extract fault features of vibration signals in the time domain. This paper proposes a fault diagnosis method based on the combination of Ensemble Empirical Mode Decomposition (EEMD), an Autoregressive model (AR model) and the correlation coefficient method. Firstly, a series of Intrinsic Mode Function (IMF) components were obtained after the vibration signal was decomposed by EEMD. Secondly, effective IMF components were selected by the correlation coefficient method. AR models were established and the power spectrum was analysed. It was verified that blower failure can be accurately diagnosed. In addition, an intelligent diagnosis method was proposed based on the combination of EEMD energy and a Back Propagation Neural Network (BPNN), with a correlation coefficient method to get effective IMF components, and the energy components were calculated, normalised as a feature vector. Finally, the feature vector was sent to the BPNN for training and state recognition. The results indicated that the EEMD-BPNN intelligent fault diagnosis method is suitable for higly accurate fault diagnosis of marine blowers.
Multi-energy hybrid ships are compatible with multiple forms of new energy, and have become one of the most important directions for future developments in this field. A propulsion inverter is an important component of a hybrid DC electrical system, and its reliability has great significance in terms of safe navigation of the ship. A fault diagnosis method based on one-dimensional convolutional neural network (CNN) is proposed that considers the mutual influence between an inverter fault and a limited ship power grid. A tiled voltage reduction method is used for one-to-one correspondence between the inverter output voltage and switching combinations, followed by a combination of a global average pooling layer and a fully connected layer to reduce the model overfitting problem. Finally, fault diagnosis is verified by a Softmax layer with good anti-interference performance and accuracy.
As an important component of the fuel injection system, the fuel injector is crucial for ensuring the power, economy, and emissions for a whole ME (machine electronically-controlled) marine diesel engine. However, injectors are most prone to failures such as reduced pressure at the opening valve, clogged spray holes and worn needle valves, because of the harsh working conditions. The failure characteristics are non-stationary and non-linear. Therefore, to efficiently extract fault features, an improved refined composite multi-scale dispersion entropy (IRCMDE) is proposed, which uses the energy distribution of sampling points as weights for coarse-grained calculation, then fast correlation-based filter(FCBF) and support vector machine (SVM) are used for feature selection and fault classification, respectively. The experimental results from a MAN B&W 6S35ME-B9 marine diesel engine show that the proposed algorithm can achieve 92.12% fault accuracy for injector faults, which is higher than multiscale dispersion entropy (MDE), refined composite multiscale dispersion entropy (RCMDE) and multiscale permutation entropy (MPE). Moreover, the experiment has also proved that, due to the double-walled structure of the high-pressure fuel pipe, the fuel injection pressure signal is more accurate than the vibration signal in reflecting the injector operating conditions.
Marine centrifugal fans usually work in harsh environments. Their vibration signals are non-linear. The traditional fault diagnosis methods of fans require much calculation and have low operating efficiency. Only shallow fault features can be extracted. As a result, the diagnosis accuracy is not high. It is difficult to realize the end-to-end fault diagnosis. Combining the Complete Ensemble Empirical Mode Decomposition with Adaptive Noise (CEEMDAN) and lightweight neural network, a fault classification method is proposed. First, the CEEMDAN can decompose the vibration signal into several intrinsic modal functions (IMF). Then, the original signals can be transformed into 2-D images through pseudo-colour coding of the IMFs. Finally, they are fed into the lightweight neural network for fault diagnosis. By embedding a convolutional block attention module (CBAM), the ability of the network to extract critical feature information is improved. The results show that the proposed method can adaptively extract the fault characteristics of a marine centrifugal fan. While the model is lightweight, the overall diagnostic accuracy can reach 99.3%. As exploratory basic research, this method can provide a reference for intelligent fault diagnosis systems on ships.
As an important part of the ship’s power system, the bearing operation status of the propulsion motor is directly related to the reliability and safety of the whole system. However, in the field of marine propulsion motor bearing fault diagnosis, the data imbalance problem seriously affects the performance of the fault detection model. Due to the scarcity of fault data relative to normal operation data, traditional diagnostic methods are ineffective in dealing with unbalanced data. To solve this problem, a dynamic class weighting solution is proposed. The dynamic class weighting method introduces the weight coefficient λ on the basis of the traditional class weighting, which can adjust the class weight value in real time according to the training situation, and comprehensively considers the data distribution and the training situation to ensure that the model can learn better even in the case of insufficient data. Testing on the imbalanced distribution of bearing natural-failure data shows that the proposed method achieves a 5.25% improvement in diagnostic accuracy compared to direct training. Compared with traditional class-weighted approaches, diagnostic accuracy is enhanced by 3.56%, effectively mitigating the impact of scarce and unevenly distributed failure data on model training.