In situ tuning of the electronic structure of active sites is a long-standing challenge. Herein, we propose a strategy by controlling the hydrogen spillover distance to in situ tune the electronic structure. The strategy is demonstrated to be feasible with the assistance of CoOx/Al2O3/Pt catalysts prepared by atomic layer deposition in which CoOx and Pt nanoparticles are separated by hollow Al2O3 nanotubes. The strength of hydrogen spillover from Pt to CoOx can be precisely tailored by varying the Al2O3 thickness. Using CoOx/Al2O3 catalyzed styrene epoxidation as an example, the CoOx/Al2O3/Pt with 7 nm Al2O3 layer exhibits greatly enhanced selectivity (from 74.3% to 94.8%) when H2 is added. The enhanced selectivity is attributed to the introduction of controllable hydrogen spillover, resulting in the reduction of CoOx during the reaction. Our method is also effective for the epoxidation of styrene derivatives. We anticipate this method is a general strategy for other reactions.
Sustainable production of fuels and olefins from syngas (carbon monoxide and hydrogen) through the Fischer-Tropsch synthesis process requires catalysts that deliver high selectivity, industrial productivity, and minimal carbon dioxide (CO 2 ) emissions. Current industrial iron catalysts form substantial CO 2 by-product that limits carbon efficiency. We report that introducing trace amounts [parts per million (ppm) level] of halogen-containing compounds into the feed gas can suppress CO 2 formation using iron-based catalysts and boost olefin selectivity over paraffin and olefin productivity. Cofeeding 20 ppm bromomethane over an iron carbide catalyst decreased CO 2 selectivity to <1% and increased olefin selectivity to ~85% among all carbon-containing products. Surface-bound halogens modulated the catalyst surface structure and selectively inhibited pathways responsible for CO 2 generation and olefin hydrogenation. This strategy provides a simple, scalable, and broadly applicable route for carbon-efficient syngas conversion.
Accurately controlling the product selectivity in syngas conversion, especially increasing the olefin selectivity while minimizing C1 byproducts, remains a significant challenge. Epsilon Fe2C is deemed a promising candidate catalyst due to its inherently low CO2 selectivity, but its use is hindered by its poor high-temperature stability. Herein, we report the successful synthesis of highly stable ε-Fe2C through a N-induced strategy utilizing pyrolysis of Prussian blue analogs (PBAs). This catalyst, with precisely controlled Mn promoter, not only achieved an olefin selectivity of up to 70.2% but also minimized the selectivity of C1 byproducts to 19.0%, including 11.9% CO2 and 7.1% CH4. The superior performance of our ε-Fe2C-xMn catalysts, particularly in minimizing CO2 formation, is largely attributed to the interface of dispersed MnO cluster and ε-Fe2C, which crucially limits CO to CO2 conversion. Here, we enhance the carbon efficiency and economic viability of the olefin production process while maintaining high catalytic activity.