Nanofiltration is a process used to separate mineral salts from lactose, having previously removed the proteins by ultrafiltration. Both proteins and lactose can be used as raw materials to prepare a variety of products. In this paper, we studied the feasibility of demineralizing sweet whey obtained from the cheese industry of the Comunidad Valenciana (Spain) using membrane technologies. The NF200 membrane showed the highest volumetric flux and solute rejection values, whereas the DS-5 DL membrane showed the lowest values. The volumetric fluxes obtained with the NF200 and DS-5 DL membranes in these experiments with the ultra-filtered whey demonstrated significant differences between membranes. Concerning solute rejection, the highest values were obtained using the NF200 membrane. The chosen parameter to evaluate the demineralization capability was solute flux. In this way, the values obtained for chloride ion were 9.90 and 32.42 g/(m2 x h) for the NF200 and DS-5 DL membranes, respectively, with the highest demineralization rates being achieved with the DS-5 DL membrane.
Tanneries produce large amounts of wastewater with high concentrations of suspended solids, organic matter, and salts. Treatment and reuse of these effluents are of great importance to preserve water resources and save costs. Although suspended solids and high percentages of organic matter can be eliminated by physico-chemical and biological processes, refractory chemical oxygen demand (COD) and salts will remain in the wastewater after these processes. In particular, chloride and sulphate ion concentrations may hinder the treated wastewater from being reused or even discharged according to legal standards. In this work, two nanofiltration membranes and two reverse osmosis membranes are tested to assess these technologies as regeneration processes for biologically treated tannery wastewater. Permeate flux and rejection of organic matter and ions were measured at different operating conditions (transmembrane pressure and cross-flow velocities) at both total recycle and concentration modes. Results showed that the difference between permeate fluxes of nanofiltration (NF) membranes and reverse osmosis (RO) membranes was very high. Thus, at 20 bar and 1.77 m·s−1, the permeate flux of the two tested NF membranes in the total recycle mode experiments were 106 and 67 L·m−2·h−1, while the obtained permeate fluxes for the RO membranes were 25 and 18 L·m−2·h−1. Concerning rejections, RO membranes rejected almost 100% of the salts, whereas NF membranes reduced their rejection when faced with increasing concentration factors (salt rejection between 50–60% at the highest concentration factor). In addition, the fouling of RO membranes was lower than that of NF membranes, recovering more than 90% of initial permeability by only water rinsing. In contrast, chemical cleaning was necessary to increase the permeability recovery of the NF membranes above 90%. The considerably lower rejections and the higher membrane fouling of the NF membranes lead us to conclude that reverse osmosis could be the most feasible technique for water reuse in the tannery industry, though the permeate fluxes are lower than those achieved with NF membranes.
1 March 2024 in Journal of Water Process Engineering
Whey is a highly polluting by-product obtained from the elaboration of cheese. Its high content in organic matter, mainly proteins and lactose, makes it a valuable candidate for multiple applications in the food industry. However, mineral salts have to be previously eliminated. The main objective of this work was to eliminate mineral salts from model solutions with different nanofiltration membranes: NF200, NF270, Ds-5 DK and Ds-5 DL polyamide. Although all four membranes showed fairly good results in the demineralisation of the used samples, the most promising results in terms of good permeate flux and low solute retention were obtained with the NF200 and Ds-5 DL membranes, respectively. The effect of the salt mixture concentration on permeate flux and solute retention was further evaluated for Ds-5 DL membrane.
The textile industry generates large volumes of water characterized mainly by an intense color coming from dyes that are difficult to process due to their synthetic base and the presence of aromatic components. Due to the stricter regulation on the discharge of these effluents, in order to reduce dye waste before discharge into natural channels, alternatives are being sought to manage this wastewater. In this work, the concentration of dyes in simulated wastewater from the textile industry was studied by forward osmosis (with a cellulose triacetate CTA membrane), with the aim of concentrating the dye for its future recovery and reincorporation into the production process. Two dyes of different nature were evaluated to study the efficiency of the proposed process, using NaCl and reverse osmosis brine from a model seawater desalination solution as extraction solutions. It was observed that dye type (reactive or direct) and their charge influence the color rejection with the forward osmosis membrane used. It was able to concentrate the dyes in the feed solution up to approximately 55% with the reverse osmosis brine from the model seawater desalination solution. Finally, the results demonstrate that the FO process is a promising option for concentrating dyes present in wastewater from the textile industry in order to reuse them in the dyeing process.