This article analyses the possibility of using fly ash from the combustion of wood–sunflower biomass in a fluidized bed boiler as an additive to concrete. The research shows that fly ash applied in an amount of 10–30% can be added as a sand substitute for the production of concrete, without reducing quality (compression strength and low-temperature resistance) compared to control concrete. The 28-day compressive strength of concrete with fly ash increases with the amount of ash added (up to 30%), giving a strength 28% higher than the control concrete sample. The addition of fly ash reduces the extent to which the compression strength of concrete is lowered after low-temperature resistance tests by 22–82%. The addition of fly ash in the range of 10–30% causes a slight increase in the water absorption of concrete. Concretes containing the addition of fly ash from biomass combustion do not have a negative environmental impact with respect to the leaching of heavy metal ions into the environment.
The paper presents an analysis of the effective use of a mixture of steel sludge (S1) and slag (S2) from the converter process of steel production for the production of cement mortars. Metallurgical waste used in the research, which is currently deposited in waste landfills and heaps near plants, posing a threat to groundwater (possibility of leaching metal ions present in the waste), was used as a substitute for natural sand in the range of 0–20% by weight of cement (each). The obtained test results and their numerical analysis made it possible to determine the conditions for replacing part of the sand in cement mortars with a mixture of sludge and slag from a basic oxygen furnace (BOF) and to determine the effects of such modification. For the numerical analysis, a full quadratic Response Surface Model (RSM) was utilized for two controlled factors. This model was subsequently optimized through backward stepwise regression, ensuring the inclusion of only statistically significant components and verifying the consistency of residual distribution with the normal distribution (tested via Ryan-Joiner’s test, p > 0.1). The designated material models are helpful in designing ecological cement mortars using difficult-to-recycle waste (i.e., sludge and converter slag), which is important for a circular economy. Mortars modified with a mixture of metallurgical waste (up to 20% each) are characterized by a slightly lower consistency, compressive and flexural strength, and water absorption. However, they show a lower decrease in mechanical strength after the freezing–thawing process (frost resistance) compared to control mortars. Mortars modified with metallurgical waste do not have a negative impact on the environment in terms of leaching heavy metal ions. The use of a mixture of sludge and steel slag in the amount of 40% (slag/sludge in a 20/20 ratio) allows you to save 200 kg of sand when producing 1 m3 of cement mortar (cost reduction by approx. EUR 5.1/Mg) and will also reduce the costs of the environmental fee for depositing waste.
The article presents an analysis of the possibility of using the waste of polyamide 6 modified with fly ash (in the amount of 5, 10 and 15%) from the burning of wood–palm kernel shells biomass as an addition to cement mortar. Fly ash from the burning of biomass in a circulating fluidized bed boiler (which currently has no practical use) was first used to produce polyamide 6, and then post-production polymer waste (added at 20, 40 and 60%) was used to produce ecological mortar. The use of this type of waste is both economically profitable and desirable due to the need to implement waste material management processes in a closed circuit. The addition of polyamide 6 waste containing 5% fly ash in amounts of 20 and 40% and waste containing 10% ash in 20% to cement mortars improves their mechanical properties. The compressive strength of cement mortars (after 28 days of maturation) containing 20 and 40% of polyamide waste containing 5% fly ash increases by 6.6 and 4.6%, respectively, and the flexural strength by 4.9 and 3.4% compared to the control mortars. However, the compressive strength of mortars with the addition of 20% polyamide waste containing 10% fly ash increases by 4.2% and the flexural strength by 3.7%. Cement mortars modified with waste are characterized by slightly lower water absorption and mechanical strength after the freezing–thawing process (frost resistance) compared to control mortars and do not have an adverse effect on the environment in terms of leaching metal ions.
1 December 2023 in System Safety: Human - Technical Facility - Environment
The article examined the influence of two additives, which are post-production waste from metallurgical processes, on the basic properties of cement mortars. Sludge and slag waste were used for testing. Both wastes were examined in terms of their chemical composition using a spectrometer, their specific density and grain composition were determined. As part of the tests, a series of standard mortars were made and the results obtained for modified mortars were compared to them. The produced cement composites used waste in amounts of 5, 10, 15 and 20% of the cement mass, used as a substitute for standard sand. After preparing the standard mortar and mortars containing additives for each series, consistency tests were performed using the flow table method. After an appropriate maturing time, flexural and compression tests were performed for all mortar series after 7 and 28 days of maturing, as well as water absorption tests. The research shows that the addition of these two wastes thickens the fresh cement mortar (from 0.62 to 15 %). The use of such waste also results in a decrease in flexural strength after 7 and 28 days (for sludge from 5 to 21% and for slag from 2 to 11%). However, the compressive strength of mortars decreased by 11% in the case of the addition of 20% of sludge and was almost the same as that of the standard mortar after the addition of 20% of slag.
The preliminary results of utilization of fly and bottom ash from combustion of biomass for the produce of cement mortars has been presented. Currently, this waste are deposited in industrial waste landfills. The chemical composition of waste materials was determined using X-ray fluorescence (spectrometer ARL Advant 'XP). ). In the studies sand was replaced by mix of fly and bottom ash from the combustion of biomass in an amount of 10-30% by weight of cement CEM I 42.5 R (Cemex). The obtained cement mortar concrete were subjected to microscopic examination (LEO Electron Microscopy Ltd.) and their compressive strength (PN-EN-196-1), frost resistance (PN-EN 1015-11 and PN-B -04500 ) and absorbability (PN-85/B-04500) were identified. The obtained results showed, the replacement of the cement by mix ashes from combustion of biomass reduce consumption of raw materials and will have a good influence on the environment.
1 January 2024 in ARCHIVES OF ENGINEERING KNOWLEDGE
The article provides an overview of energy consumption in buildings, particularly residential ones. Key aspects of building design are discussed, such as the selection of construction technologies and materials, which impact the building’s energy efficiency and operational costs. The thermal insulation requirements, regulated by legal provisions, are presented, setting the maximum allowable values for thermal transmittance and the consumption of non-renewable primary energy by the building. The research section includes analyses for a multi-family building designed to be located in Czestochowa, highlighting different variants for external walls, flat roofs, ceilings over unheated basements, as well as window and door joinery, all aimed at achieving optimal energy performance. The conducted analyses considered thermal, moisture, and economic para-meters. For each building partition analysed, three variants were examined, all of which complied with the current Technical Requirements. When selecting materials for the building partitions, factors such as low costs, material availability, and ease of installation were prioritized to minimize errors. Risks related to water vapor condensation were also analysed. The chosen variants, through the selection of materials and construction techniques, allow for achieving high energy efficiency in the building while optimizing construction and opera tional costs, thereby improving occupant comfort and reducing CO2 emissions.