In miscible crystalline/amorphous polymer blends, the exclusion behaviors of the latter with various molecular weights during the crystallization of the former were investigated by the combination of SAXS and DSC by taking a PVDF/PMMA blend as an example. The ratio between internal crystallinity from SAXS and overall crystallinity of the entire blend from DSC was employed to characterize the exclusion of PMMA. Our results indicate that the molecular weight of the amorphous component produces a remarkable influence on the diffusion coefficient (D) and the crystal growth rate (G) of the crystalline component. There are both inter-lamellar and inter-fibrillar structures when PVDF blended with lower-molecular-weight PMMA. With increasing molecular weight of PMMA, the decrease in crystal growth rate (G) dominates the enhanced exclusion behaviors of PMMA, resulting in bigger pores after extraction. Our results are significant not only for the basic understanding of crystallization in polymer blends, but also for the fabrication and structure control of porous structures based on crystallization templates.

In this work, PLLA/TAIC has been taken as a model system to investigate the inclusion and exclusion of small molecules during the crystallization of polymers in their miscible blend. Our results indicate that it is the growth rate and diameter of PLLA spherulites that dominate the localization of TAIC. On the one hand, crystallization temperature plays an important role. Crystallization at higher temperature corresponds to higher growth rates and a greater diameter of PLLA spherulites. The former improves the ability of PLLA crystals to trap TAIC while the latter leads to a lower volume fraction of space among neighboring PLLA spherulites. The combination of the two contributes to the enhanced inclusion behaviors. On the other hand, when compared to melt crystallization, cold crystallization results in much smaller spherulites (from higher nucleation density) and sufficient space among spherulites, which accounts for the enrichment of TAIC in interspherulitic regions and for its enhanced exclusion. In the adopted polymer–small molecule blend, TAIC can enrich in interspherulitic regions even in its miscible blend with PLLA, which can be attributed to its stronger diffusion ability.

In this work, poly (vinylidene fluoride) (PVDF) hierarchically porous membranes (HPMs) with isolated large pores and continuous narrow nano-pores have been fabricated from its blend with poly (methyl methacrylate) (PMMA) based on the combination of crystallization template with chemical or supercritical CO₂ foaming. On the one hand, the decomposition of azodicarbonamide (ADC, chemical foaming agent) or the release of CO₂ can produce isolated large pores. On the other hand, PMMA is expelled during the isothermal crystallization of PVDF in their miscible blend, yielding narrow nano-pores upon etching with a selective solvent. In the case of supercritical CO₂, the attained PVDF HPMs fail to improve separation performance because of the compact wall of isolated-large-pore and consequent poor connectivity of hierarchical pores. In the case of ADC, the optimal HPM exhibits much higher flux (up to 20 times) without any loss of selectivity compared with the reference only with nano-pores. The enhanced permeability can be attributed to the shorter diffusion length and lower diffusion barrier from isolated large pores, while the comparable selectivity is determined by narrow nano-pores in THE matrix.