The displacement response of structures can provide important information regarding their behaviours. Since image-based measurements have been considerably improved in recent years, in this research, a fiducial marker-based approach is exploited and a displacement measurement technique is proposed. With this method, an industrial camera can be used to measure the displacement of a structure through the detection of an ArUco marker. A comparison with an established reference technique has been carried out. The uncertainty due to repeatability measurement and the relevance of the acquisition and environmental parameters on the measurement results were researched.
Non-destructive testing for structural health monitoring is becoming progressively important for gas turbine manufacturers. As several techniques for diagnostics and condition-based maintenance have been developed over the years, the tip-timing approach is one of the preferred approaches for characterizing the dynamic behavior of turbine blades using non-contact probes. This experimental work investigates the uncertainty of the time-of-arrival of a Blade Tip-Timing measurement system, a fundamental requirement for numerical and aeromechanical modeling validation. The study is applied to both the measurement setup and the data processing procedure of a generic commercial measurement system. The influence of electronic components and signal processing on the tip-timing uncertainty is determined under different operating conditions.
Blade tip-timing is an extensively used technique for measuring blade vibrations in turbine and compressor stages; it is one of the preferred techniques used for characterizing their dynamic behaviors using non-contact probes. Typically, arrival time signals are acquired and processed by a dedicated measurement system. Performing a sensitivity analysis on the data processing parameters is essential for the proper design of tip-timing test campaigns. This study proposes a mathematical model for generating synthetic tip-timing signals, descriptive of specific test conditions. The generated signals were used as the controlled input for a thorough characterization of post-processing software for tip-timing analysis. This work represents the first step in quantifying the uncertainty introduced by tip-timing analysis software into user measurements. The proposed methodology can also offer essential information for further sensitivity studies on parameters that influence the accuracy of data analysis during testing.
Despite their simplicity, photovoltaic (PV) modules are often arranged in structures that can be affected by severe and complex wind loads: in this context, the wind flow and the dynamic excitation induced by vortex shedding can introduce unexpected aeroelastic responses. This work introduces a novel wind tunnel application of experimental techniques to address this issue by the use of flow visualisation and video postprocessing, through the optical flow algorithm. Numerical simulations based on unsteady Reynolds-averaged Navier–Stokes (RANS) models are performed and compared against the experimental wind tunnel tests on a PV panel that was also instrumented with pressure taps. A setup with a tilt angle was examined because, based on preliminary analyses, it was considered interesting for the free flow–wake transition associated with the dynamic response of the PV panel. The comparison of the experimental and numerical average wind fields supported that the proposed optical flow method was appropriate for characterising the wake of the panel, because there was enough seeding to perform the video postprocessing. Experiments and numerical predictions were compared as regards the average pressure distribution on the panel surfaces, and the average percentage was in the error of 7%; this supports that the URANS method was capable of reproducing the average behaviour of the panel, as well as for the selected configuration, which is particularly challenging. Furthermore, the simulated and measured power spectral densities of the wind speed were compared, and this resulted in the numerical model quite faithfully reproducing the frequency of the peak at 5 m/s, while the error was in the order of 20% for the 10 m/s case; this supports that, despite the URANS approach being affected by well-known critical points regarding the simulation of instantaneous quantities, it can be employed to elaborate information that can be particularly useful for the structural design of the panel. This kind of result can be considered as a first step, obtained with simplified and affordable methods, towards a characterisation of the dynamic behaviour of a PV panel in a real-world setup.
Experimental procedures are often involved in the numerical models validation. To define the behaviour of a structure, its underlying dynamics and stress distributions are generally investigated. In this research, a multi-instrumental and multi-spectral method is proposed in order to validate the numerical model of the Inspection Robot mounted on the new San Giorgio's Bridge on the Polcevera river. An infrared thermoelasticity-based approach is used to measure stress-concentration factors and, additionally, an innovative methodology is implemented to define the natural frequencies of the Robot Inspection structure, based on the detection of ArUco fiducial markers. Established impact hammer procedure is also performed for the validation of the results.
Thermoelastic stress analysis (TSA) is a non-contact measurement technique for stress distribution evaluation. A common issue related to this technique is the rigid-displacement of the specimen during the test phase, that can compromise the reliability of the measurement. For this purpose, several motion compensation techniques have been implemented over the years, but none of them is provided through a single measurement and a single sample surface conditioning. Due to this, a motion compensation technique based on Optical-Flow has been implemented, which greatly increases the strength and the effectiveness of the methodology through a single measurement and single specimen preparation. The proposed approach is based on measuring the displacement field of the specimen directly from the thermal video, through optical flow. This displacement field is then used to compensate for the specimen’s displacement on the infrared video, which will then be used for thermoelastic stress analysis. Firstly, the algorithm was validated by a comparison with synthetic videos, created ad hoc, and the quality of the motion compensation approach was evaluated on video acquired in the visible range. The research moved into infrared acquisitions, where the application of TSA gave reliable and accurate results. Finally, the quality of the stress map obtained was verified by comparison with a numerical model.