This paper is devoted to the experimental study of polymeric composite specimens, with various types of reinforcement, in order to evaluate the breaking strength of specimens with open holes when undergoing uniaxial compression and tensile tests. Four types of interlaced 3D woven preforms were considered (orthogonal, orthogonal combined, with pairwise inter-layer reinforcement, and with pairwise inter-layer reinforcement and a longitudinal layer), with a layered preform used for comparison. Tensile tests of solid specimens without a hole, under ASTM D 3039, and of specimens with an open hole, under ASTM D 5766, were carried out using the Instron 5989 universal electromechanical testing system. Movements and strains on the specimen surface were recorded using a Vic-3D contactless optical video system and the digital images correlation method (DIC). For all the series of carbon fiber tension specimens, strain and stress diagrams, mechanical characteristics, and statistical processing for 10 specimens were obtained. The paper evaluated deformation fields for certain points in time; the obtained fields showed an irregular distribution of deformation and dependency on types of reinforcing fibers. A coefficient of strength variation is introduced, which is defined as a ratio of the ultimate stress limits obtained on solid samples with and without open holes. Within the framework of ASTM D 5766, when calculating the ultimate stress, the hole is not taken into account, and the paper shows that for certain structures a hole cannot be excluded. The hole size must not be neglected when calculating the ultimate stress.
Composite structures during an operation are subjected to various types of external loading (impact, vibration, cyclic, etc.), which may lead to a decrease in mechanical properties. Previously, many experimental investigations of the mechanical behavior of composites under uniaxial cyclic loading were carried out. Acquisition of new data on the reduction of composite materials’ mechanical characteristics under conditions of multiaxial cyclic loading, as well as verification of existing models for calculation of the residual properties, are relevant. Therefore, this work is devoted to the experimental investigation of the mechanical behavior of fiberglass tubes under proportional cyclic loading. Static and fatigue tests were carried out under tension with torsion conditions. Inhomogeneous strain fields were obtained using a non-contact optical video system VIC-3D. The structural damage accumulation processes were analyzed by an AMSY-6 acoustic emission signals recording system. Surface defects were determined using a DinoLite microscope. Residual dynamic elastic modules were calculated during fatigue tests, and fatigue sensitivity curves were built. Data was approximated using various models, and their high descriptive capability was revealed. Damage accumulation stages were determined. The dependence of the models’ parameters on a stress state were observed. It was concluded that multiaxial cyclic loading leads to a significant decrease in mechanical properties, which should be taken into account in composite structure design.
The results of experimental studies on the evaluation of the performance of the non-contact optical video system Vic-3D and the digital image correlation method during tensile tests of composites under normal and elevated temperatures are presented. The dependences of the recorded strain values are analyzed by two independent measurement methods: the digital image correlation method (DIC) and a mounted extensometer. The tests were carried out at the Center of Experimental Mechanics of the Perm National Research Polytechnic University using the Instron 5882 universal electromechanical testing system, which includes a thermal chamber with an operating temperature range of -100° to +350 °С. Samples of a composite material made of STEF fiberglass and carbon fiber were studied. Tensile tests were carried out at temperatures of 2°2, 100°, 120°, 200°, and 300°C. Recommendations for conducting temperature tests using the DIC method are proposed. Based on the test results, deformation diagrams were constructed. Fields and diagrams of longitudinal deformations are obtained at different temperature levels. A detailed evaluation of the finely dispersed coating required for the implementation of the DIC method in temperature tests has been carried out.
27 September 2018 in Fracture and Structural Integrity
A need to timely reveal operational damages and technological defects requires a prompt control of states of structures made from composite materials and their consequent repairs aimed at service life extension. This work is devoted to the experimental study of inelastic deformation and fracture of specimens made from layer composite materials with prior introduced technological defects related to a possible inappropriate compacting and inappropriate bonding of material layers at a given restricted domain. The analysis is carried on the evolution of inhomogeneous deformation fields on the surface of carbon plastic specimens with an internal “delamination-type” defect under complex stress state. The method of active infrared thermography was used to identify the location and parameters of defects configurations. The obtained experimental data will be used for further tests related to sufficiency evaluation of signals received from the built-in sensors under complex loadings.
The paper presents an experimental study on regularities of postcritical deformation of carbon-fiber-reinforced plastic (CFRP) under static ±45° tension. The employed test method is based on ASTM D3518. Displacement and strain fields were identified by a digital image correlation method (DIC) using a VIC-3D contactless optical video system. Acoustic emission signals were obtained using an AMSY-6 system. The surface analysis of samples was carried out using a CarlZeiss SteREO Discovery. V12 optical stereomicroscope and a DinoLite microscope. Three experimental test types were considered: active loading, deformation with unloadings, and tension under additional torsion vibrations with various amplitudes. Loading diagrams were constructed; they showed a number of stages in the damage accumulation process. It was analyzed how heterogeneous strain fields develop; a neck development during softening process was observed. It was noted that the loading system rigidity influences the failure moment. The research considered various shear strain calculation methods using a “virtual extensometer” instrument. Composite mechanical properties were obtained. A shear modulus reduction during a plastic strain increase was revealed. The acoustic emission signals were analyzed; three characteristic frequency bands were observed. Most of the contribution to cumulative energy was made by matrix cracking. A reduction of the number of AE signals associated with the violation of adhesion between the fibers and the matrix during postcritical deformation was observed. The research identified basic surface defects. An appearance of the defects corresponds with their identification by the AE system. It was revealed that the presence of additional torsion vibration leads to an increase in the softening stage length. It was concluded that due regard for the postcritical deformation stage and the loading system rigidity is reasonable during the structure strength analysis.