Piezoelements used in robotics require large elasticity and extensibility to be installed in an artificial robot skin. However, the piezoelements used until recently are vulnerable to large forces because of the thin solid materials employed. To resolve this issue, we utilized a natural rubber and applied our proposed new method of aiding with magnetic and electric fields as well as filling with magnetic compound fluid (MCF) and doping. We have verified the piezoproperties of the resulting MCF rubber. The effect of the created magnetic clusters is featured in a new two types of multilayered structures of the piezoelement. By measuring the piezoelectricity response to pressure, the synergetic effects of the magnetic clusters, the doping and the electric polymerization on the piezoelectric effect were clarified. In addition, by examining the relation between the piezoelectricity and the piezoresistivity created in the MCF piezo element, we propose a hybrid piezoelement.

Sensors are essential to the fulfillment of every condition of haptic technology, and they need simultaneously to sense shear stress as well as normal force, and temperature. They also must have a strong and simple structure, softness, and large extension. To achieve these conditions simultaneously, we enhanced the sensitivity of sensors utilizing natural rubber (NR)-latex through the application of electrolytic polymerization focused on the isoprene C=C bonds in natural rubbers such as NR-latex, and then applied a magnetic field and magnetic compound fluid (MCF) as magnetically responsive fluid. When an electric field alone was used in the rubber, the effect of electrolytic polymerization was very small compared to the effect in well-known conductive polymer solution such as plastic. The MCF developed by Shimada in 2001 involved magnetite and metal particles, and acts as a filler in NR-latex. By utilizing the magnetic, electric fields and the MCF, we aligned the electrolytically polymerized C=C along the magnetic field line with the magnetic clusters formed by the aggregation of magnetite and metal particles so as to enhance the effect of electrolytic polymerization. We then demonstrated the effectiveness of the new method of rubber vulcanization on the sensitivity of the rubber by experimentally investigating its electric and dynamic characteristics.

Many sensors require mechanical durability to resist immense or impulsive pressure and large elasticity, so that they can be installed in or assimilated into the outer layer of artificial skin on robots. Given these demanding requirements, we adopted natural rubber (NR-latex) and developed a new method (NM) for curing NR-latex by the application of a magnetic field under electrolytic polymerization. The aim of the present work is to clarify the new manufacturing process for NR-latex embedded with magnetic compound fluid (MCF) as a conductive filler, and the contribution of the optimization of the new process for sensor. We first clarify the effect of the magnetic field on the enhancement of the NR-latex MCF rubber created by the alignment of magnetic clusters of MCF. Next, SEM, XRD, Raman spectroscopy, and XPS are used for morphological and microscopic observation of the electrolytically polymerized MCF rubber, and a chemical approach measuring pH and ORP of the MCF rubber liquid was used to investigate the process of electrolytic polymerization with a physical mode. We elucidate why the MCF rubber produced by the NM is enhanced with high sensitivity and long-term stability. This process of producing MCF rubber by the NM is closely related to the development of a highly sensitive sensor.

Ordinary solar cells are very difficult to bend, squash by compression, or extend by tensile strength. However, if they were to possess elastic, flexible, and extensible properties, in addition to piezo-electricity and resistivity, they could be put to effective use as artificial skin installed over human-like robots or humanoids. Further, it could serve as a husk that generates electric power from solar energy and perceives any force or temperature changes. Therefore, we propose a new type of artificial skin, called hybrid skin (H-Skin), for a humanoid robot having hybrid functions. In this study, a novel elastic solar cell is developed from natural rubber that is electrolytically polymerized with a configuration of magnetic clusters of metal particles incorporated into the rubber, by applying a magnetic field. The material thus produced is named magnetic compound fluid rubber (MCF rubber) that is elastic, flexible, and extensible. The present report deals with a dry-type MCF rubber solar cell that uses photosensitized dye molecules. First, the photovoltaic mechanism in the material is investigated. Next, the changes in the photovoltaic properties of its molecules due to irradiation by visible light are measured under compression. The effect of the compression on its piezoelectric properties is investigated.

This paper deals with the experimental investigation on the detailed performance of magnetic compound fluid (MCF)-based polishing liquid (MPL) in nanoprecision surface treatment of acrylic resin that is essentially required for producing the model in the process of developing an inaugural mechanical system. The MPL is produced in practice by mixing iron powder, abrasive particle and α-cellulose fibre into a magnetic fluid (MF), and hence, a kind of functional fluid reacting to magnetic fields. Following the previous works confirming the performance of MPL in the surface finishing of acrylic resin, in this work, a series of experiments were conducted to reveal how the process parameters affect the machining characteristics in details in order to establish the new technique. The results showed that a mirror surface can be easily obtained once the process parameters have been set up optimally.

This report described a new float-polishing technique with large clearance utilising a newly developed magnetic responsive fluid, Magnetic Compound Fluid (MCF) developed by one of the authors, Shimada, in 2001. Before the present study, a clearance of up to 0.1 mm had been obtained through the use of MCF in float polishing. MCF was then improved by the addition of α-cellulose. A clearance as large as 8 mm could then be achieved in float polishing. The polishing results showed a finely polished, and mirror-like surface with a nm-order Ra for various kinds of polished material was obtained. The mechanism of our proposed polishing technique was explained in terms of a magnetic cluster model by using the experimental results regarding polished surface roughness under the abrasive particles condition of the MCF. The results obtained by this polishing technique were also compared to those obtained by utilising ordinary magnetic responsive fluids, that is, Magnetic Fluid (MF) or magnetorheological fluid.