The multi-disc wet clutch is widely used in transmission systems as it transfers the torque and power between the gearbox and the driving engine. During service, the buckling of the friction components in the wet clutch is inevitable, which can shorten the lifetime of the wet clutch and decrease the vehicle performance. Therefore, fault diagnosis and online monitoring are required to identify the buckling state of the friction components. However, unlike in other rotating machinery, the time-domain features of the vibration signal lack efficiency in fault diagnosis for the wet clutch. This paper aims to present a new fault diagnosis method based on multi-speed Hilbert spectrum entropy to classify the buckling state of the wet clutch. Firstly, the wet clutch is classified depending on the buckling degree of the disks, and then a bench test is conducted to obtain vibration signals of each class at varying speeds. By comparing the accuracy of different classifiers with and without entropy, Hilbert spectrum entropy shows higher efficiency than time-domain features for the wet clutch diagnosis. Thus, the classification results based on multi-speed entropy achieve even better accuracy.

Clutch disengaging dynamic characteristics, including the disengaging duration and the variations of friction pair gaps and friction torque, are crucial to the shifting control of an automatic transmission. In the present paper, the influence of lubrication oil (ATF) temperature on disengaging dynamic characteristics is investigated through a comprehensive numerical model for the clutch disengaging process, which considers the hydrodynamic lubrication, the asperity contact, the heat transfer, the spline resistance, and the impact between the piston and clutch hub. Moreover, the non-uniformity coefficient (NUC) is proposed to characterize the disengaging uniformity of friction pairs. As the ATF temperature increases from 60 °C to 140 °C, the clutch disengaging duration shortens remarkably (shortened by 55.1%); besides, the NUC sees a decreasing trend before a slight increase. When the ATF temperature is 80 °C, the distribution of friction pair gaps is most uniform. During the disengaging process, the increase of ATF temperature not only accelerates the change of the lubrication status between friction pairs but also contributes to the decrease of contact torque and hydrodynamic torque. This research demonstrates for the first time, evidence for clutch disengaging dynamic characteristics with the consideration of ATF temperature.

The clutch temperature rise characteristics in successive shifting conditions are crucial to its thermal stability and thermal safety. In the present paper, a comprehensive numerical model is proposed to investigate the temperature change of separator discs during successive shifting with the consideration of convection heat transfer in disengaged friction pair gaps, which is validated by repeated shifting experiments on the SAE#2 test bench. Since the second separator disc near the piston has the widest disengaged gaps and double-sided heat input, its temperature rise and temperature drop are the highest. The temperature rise gradually equals the temperature drop with the increasing working cycle, then the maximum clutch temperature no longer increases. The longer the shifting interval, the better the heat dissipation is, thus the lower the accumulated temperature rise. Moreover, the increasing lubrication oil temperature reduces the convection heat transfer and increases the temperature rise in an engaging process, but the accumulated temperature rise does not increase due to the widened friction pair gaps. This paper can obtain the temperature rise characteristics of a wet multi-disc clutch concerning its disengaged gaps during successive shifting, which is a promising candidate for investigating its overall performance.

To study the influence of nano-additives on the friction-wear characteristics of friction materials, the nano-sized silicon carbide particles which have excellent chemical and physical properties are considered to add in composite to form the modified friction material. The influence of the silicon carbide nanoparticles (SCN) on the friction-wear characteristics of copper-based friction materials (CBFM) is investigated via the SAE#2 (made in Hangzhou, China) clutch bench test with the applied pressure, rotating speed, and automatic transmission fluid (ATF) temperature taken into account. Moreover, the variations of friction torque and temperature are considered to evaluate the friction performance, and the variable coefficient is employed to describe the friction stability. The wear characteristics of friction materials are investigated by the disc changes in thickness and micro-morphology. The results show that the CBFM with SCN can provide a higher friction torque, which increased by 30% to 50% compared with CBFM. The variable coefficient of CBFM with SCN changes from 674 to 52 with the rotating speed raised from 600 rpm to 3000 rpm, which shows that the friction stability is relatively worse. Furthermore, the micromorphology shows that the CBFM with SCN has lower porosity and surface roughness, which increases the microscopic contact area and the coefficient of friction (COF). Simultaneously, the reduction in porosity also leads to a decrease in the cooling quality, bringing about a rapid temperature rise. Thus, the wear amount of CBFM with SCN increases significantly, especially for the friction disc in the axial middle position.

This paper investigates the effects of disc deformation on the tilting-induced vibration of a splined spinning disc with axial-fixed boundaries.The purpose is to provide an intuitive interpretation of the vibration variance of the wet clutch system with different deformed discs. First, tilting models of flat and deformed discs are derived by introducing distinctive shape functions. Additionally, the inner spline interface is chosen as the friction boundary. Then, an impact model between friction pairs and the rigid boundary is established by adopting Hertz’s contact theory. Finally, the dynamic equations are solved via numerical methods, and the responses are analyzed in both time and frequency domains. The deformation can increase the nonlinearity of the dynamic response of the spinning disc. Moreover, the effects of increasing the impulse force and reducing the boundary distance are quite similar; they both increase the motion intensity.