This study identifies important factors for designing an effective biomimetic paper‐based fog harvesting substrate by examining the harvesting properties of different surfaces, including glass, polyethylene, and superhydrophobic paper. In laboratory‐scale fogging tests, the wetting behavior of the substrates is characterized, and the importance of the tilt angle of the respective surface relative to the fog flow is elaborated. Because successful fog harvesting requires both efficient accumulation of water droplets on the surface (by condensation and collision) and sufficient but not excessive roll‐off of the liquid, the amount of water finally collected is clearly related to the pinning effect, which should prevent the smallest droplets from being carried away by the wind but must not lead to full and permanent wetting of the surface. Coalescence is identified as a major phenomenon to improve droplet roll‐off. In this context, superhydrophobic paper indicates to be a more effective water collector than glass or polyethylene, especially when oriented vertically, since it allows the droplets to roll off very efficiently. Finally, the addition of glass particles to the superhydrophobic coating is proposed as a means of enhancing pinning and improving the fog harvesting efficiency.
Plasma‐enhanced chemical vapor deposition is a highly promising tool for coating deposition due to its versatility, tunability, low chemical consumption, and cost‐effectiveness, with an increasing scope of deposition methods at both low and atmospheric pressure. Adhering to green chemistry principles, biobased precursors have recently shifted into the focus of research interests. This review gives an overview of the main biogenic substance classes that have been used for the deposition of plasma polymer coatings, including natural oils, terpenes, enzymes, and lactic acid‐based precursors. The common feature of these precursors is not only their biogenic origin, but additionally the manifold properties of the resulting plasma‐deposited thin films, ranging from antimicrobial properties to tunable surface‐wetting characteristics, electrical conductivity, or biodegradability. This combination of unique features makes plasma‐derived polymers based on natural precursors immensely attractive for manifold applications.
Hydrophobic coatings are of utmost importance for many applications of paper-based materials. However, to date, most coating methods demand vast amounts of chemicals and solvents. Frequently, fossil-based coating materials are being used and multiple derivatization reactions are often required to obtain desired performances. In this work, we present a solvent-free paper-coating process, where olive oil as the main biogenic component is being used to obtain a hydrophobic barrier on paper. UV-induced thiol-ene photocrosslinking of olive oil was pursued in a solvent-free state at a wavelength of 254 nm without addition of photoinitiator. Optimum reaction conditions were determined in advance using oleic acid as a model compound. Paper coatings based on olive oil crosslinked by thiol-ene reaction reach water contact angles of up to 120°. By means of Fourier transform infrared spectroscopy and differential scanning calorimetry, a successful reaction and the formation of a polymer network within the coating can be proven. These results show that click-chemistry strategies can be used to achieve hydrophobic polymeric paper coatings while keeping the amount of non-biobased chemicals and reaction steps at a minimum.
Atmospheric pressure plasma polymerization represents a promising coating technology, addressing drawbacks of traditional processes (solvent use, multistep procedures, etc.) while enabling deposition of thin cross‐linked polymer layers with high contour fidelity. We address technological challenges with a novel plasma device that integrates multiple plasma source benefits and investigate the suitability of two plant‐based precursors, chia and tung oil, for plasma polymerization to hydrophobize glass and paper. Chia oil enables the deposition of thin, covalently bonded hydrophobic polymer layers. Such coatings have diverse applications especially inside the paper industry, where water repellents in the form of internal and surface sizing have always been an essential functionalization step. Using bio‐based precursors and reducing extra chemicals contributes to substituting fossil‐based or harmful substances.
For a wide range of applications, paper materials require effective protection against the destructive effect of water, which is most effectively realized by superhydrophobic coatings. In recent years, a considerable amount of scientific research has been carried out in this area, focusing particularly on biogenic resources. With this contribution, we go one step further and examine how biogenic materials can be transferred into aqueous dispersions and coated onto paper via existing technologies. With this paper coating, based on a hydrophobic cellulose derivative in combination with a structurally similar wax, thermally regenerable flower-like surface morphologies are obtained via self-assembly, where the hydrophobic cellulose polymer acts as a structural template for the co-crystallization of the wax component. Such hydrophobic structures in the low micrometer range ensure perfectly water-repellent paper surfaces with contact angles > 150° starting from coating weights of 5 g/m2. The dispersion can be successfully applied to a variety of commercially available paper substrates, whereby the effects of different roughness, porosity, and hydrophobicity were investigated. In this context, a certain roughness of the base paper (Sa ~ 1.5–3 µm) was found to be beneficial for achieving the highest possible contact angles. Furthermore, the approach proved to be paper process-compatible, recyclable, and regenerable, whereby the processing temperatures allow the coating properties to be thermally generated in situ. With this work, we demonstrate how biogenic waxes are very well suited for superhydrophobic, regenerative coatings and, importantly, how they can be applied from aqueous coatings, enabling simple transfer into the paper industry.
Enhancing paper hydrophobicity is of key importance for many paper-based applications. Fatty acids or vegetable oils and their derivatives replace environmentally harmful conventional coating materials but still require challenging chemical reactions for covalent attachment onto paper. Here, we show that simple storage of olive oil-coated cotton linter paper at 70 °C and subsequent Soxhlet extraction is able to endow paper with hydrophobic properties, reaching water contact angles above 130°. In-depth chemical and morphological analytics show the relevance of temperature and air accessibility during the aging process compared with aging at ambient temperature and under the exclusion of oxygen, underlining the importance of assessing a coating’s long-term performance and stability under diverse storage conditions. Simple storage of vegetable oil-coated paper at elevated temperatures followed by extraction proves to be an easy way to produce stable covalently attached hydrophobic paper coatings with exceptionally low coating amounts.