Numerical computations are usually associated with the High Performance Computing. Nevertheless, both industry and science tend to involve devices with lower power in computations. This is especially true when the data collecting devices are able to partially process them at place, thus increasing the system reliability. This paradigm is known as Edge Computing. In this paper, we propose the use of devices at the edge, with lower computing power, for multi-scale modelling calculations. A system was created, consisting of a high-power device—a two-processor workstation, 8 RaspberryPi 4B microcomputers and 8 NVidia Jetson Nano units, equipped with GPU processor. As a part of this research, benchmarking was performed, on the basis of which the computational capabilities of the devices were classified. Two parameters were considered: the number and performance of computing units (CPUs and GPUs) and the energy consumption of the loaded machines. Then, using the calculated weak scalability and energy consumption, a min–max-based load optimization algorithm was proposed. The system was tested in laboratory conditions, giving similar computation time with same power consumption for 24 physical workstation cores vs. 8x RaspberryPi 4B and 8x Jetson Nano. The work ends with a proposal to use this solution in industrial processes on example of hot rolling of flat products.
This manuscript presents a model of a system implementing individual stages of production for long steel products resulting from rolling. The system encompasses the order registration stage, followed by production planning based on information about the billet inventory status, then offers the possibility of scheduling orders for the melt shop in the form of melt sequences, manages technological knowledge regarding the principles of sequencing, and utilizes machine learning and optimization methods in melt sequencing. Subsequently, production according to the implemented plan is monitored using IoT and vision tracking systems for ladle tracking. During monitoring, predictions of energy demand and energy consumption in LMS processes are made concurrently, as well as predictions of metal overheating at the CST station. The system includes production optimization at two levels: optimization of the heat sequence and at the production level through the prediction of heating time. Optimization models and machine learning tools, including mainly neural networks, are utilized. The system described includes key components: optimization models for sequencing heats using Ant Colony Optimization (ACO) algorithms and neural network-based prediction models for power-on time. The manuscript mainly focuses on process modeling issues rather than implementation or deployment details. Machine learning models have significantly improved process efficiency and quality; the optimization of planning has reduced sequencing plan execution time; and power-on time prediction models estimate the main ladle heating time with 97% precision, enabling precise production control and reducing overheating. The system serves as an example of implementing the concept of a cyber–physical system.
In recent years, considerable progress has been made in the field of artificial intelligence and machine learning. This progress allows us to solve increasingly complex problems, but it also requires providing appropriate explanations to understand the actions taken by AI. For this purpose, research into the development of Explainable Artificial Intelligence has been initiated and interest in this topic is constantly growing. This review of XAI methods includes a justification for the need to introduce solutions to explain artificial intelligence models, describes the differences between various methods and presents example method/s that work in different cases. The purpose of this paper is to solve a real problem occurring in heavy industry. The third chapter describes the challenges to be faced, the solution developed and the results of the work. The entire study concludes with a summary of the research findings.