A roof fall hazard is still one of the major threats in the underground mining industry. Each such type of event always brings great risk to miners and causes serious interruptions in the process of rock excavation. In general, the possibility of roof fall hazard occurrence is directly related to the local geology, the presence of horizontal stresses as well as the type of excavation method and the efficacy of the utilized roof support. Due to the complexity of this process, it is important to continuously evaluate the roof fall risk, especially in long life-time places where a mining crew is often present. Within this article, a detailed review of the current methods of monitoring and evaluating roof fall risk was presented. Based on the extensive literature survey, different types of devices were described, and their advantages and disadvantages were pointed out. Furthermore, new trends in the area of roof fall risk monitoring were described and discussed.

Roof falls are currently one of the most dangerous threats associated with underground mining at great depth. Every occurrence of such an event poses a significant risk to the mining crew and disturbs the continuity of the mining process, which clearly affects the economy of the exploitation process. The development of a reliable monitoring system may significantly reduce the impact of eventual roof failure and will have a positive effect on the sustainability of the extraction process. Within this research study, a prototype of an instrumented rock bolt developed for continuous stress measurement is presented. The procedure of a 4-groove multilevel instrumented rock bolt is described and the calibration process is shown. Then, preliminary results of long-term in situ monitoring are presented. Based on the continuous monitoring of stress distribution within immediate roof strata, it was concluded that the developed instrumented rock bolt provides reliable results and is a very useful device, ensuring the possibility of early warning for miners about increasing roof fall risk.

A simplified analytical method useful for ductile ground support design in underground mine workings is presented. This approach allows for maintaining the stability of sidewalls in rectangular openings extracted in competent and homogeneous rocks, especially in high-pressure conditions, favoring rockburst event occurrence. The proposed design procedure involves the typical assumptions governing the limit equilibrium method (LEM) with respect to a triangular rock block expelled from a sidewall of a long mine excavation subjected to normal stresses of the values determined based on the Maugis’s analytical solution concerned with stress distribution around the elliptical opening extracted within the homogeneous infinite elastic space. This stage of the local assessment of rock susceptibility to ejection from the walls of the excavation allowed for determining the geometry of the block whose ejection is most likely in a given geological and mining situation. Having extensive information about the geometry of the excavations and the properties of the surrounding rocks, it was possible to make an exemplary map of the risk from rockburst hazard, developed as the 2D contours of safety indexes’ values, for special-purpose excavations such as heavy machinery chambers, main excavations, etc. in conditions of selected mining panel of the deep copper mine at Legnica-Głogów Copper Basin, Poland. Another important element of the obtained results is the calculated values of the horizontal forces potentially pushing out the predetermined rock blocks. These forces are the surplus over the potential of frictional resistance and cohesion on the surfaces of previously identified discontinuities or on new cracks appearing as a result of overloading of the sidewalls. Finally, the presented algorithm allows us to perform quantitative tracking of rockburst phenomena as a function of time by determination of acceleration, velocity, and displacement of expelled rocks. Such information may be useful at the stage of designing the support for underground workings.