The current study presents an investigation on the optimization of injection molding parameters of HDPE/TiO₂ nanocomposites using grey relational analysis with the Taguchi method. Four control factors, including filler concentration (i.e., TiO₂), barrel temperature, residence time and holding time, were chosen at three different levels of each. Mechanical properties, such as yield strength, Young’s modulus and elongation, were selected as the performance targets. Nine experimental runs were carried out based on the Taguchi L₉ orthogonal array, and the data were processed according to the grey relational steps. The optimal process parameters were found based on the average responses of the grey relational grades, and the ideal operating conditions were found to be a filler concentration of 5 wt % TiO₂, a barrel temperature of 225 °C, a residence time of 30 min and a holding time of 20 s. Moreover, analysis of variance (ANOVA) has also been applied to identify the most significant factor, and the percentage of TiO₂ nanoparticles was found to have the most significant effect on the properties of the HDPE/TiO₂ nanocomposites fabricated through the injection molding process.

Developing supercapacitor materials that are both efficient and durable, with high cycle life and specific energy, poses a significant challenge due to issues in electrodes such as volume expansion and electrode degradation that occur over time. This work reports a simple, novel, and cost-effective synthesis method to fabricate high surface area “Iron (Fe) doped TiO₂ materials” via the metal-organic framework (MOF) route for supercapacitor application. Morphological analysis revealed a disc-like shaped pattern for pristine TiO₂ (PT), and a cuboid form for Fe-doped TiO₂ (FeT). The electrochemical investigation of MOF-derived PT and FeT electrode materials demonstrated the superior performance of FeT. Cyclic Voltammetry revealed enhanced electrochemical properties in FeT. Galvanostatic charge-discharge measurements confirmed FeT’s higher energy storage capacity, reaching a maximum specific capacitance of 925 Fg^− 1. Long-term cycling tests exhibited excellent stability, with FeT retaining 67% of its initial capacitance after 6000 cycles and showing prolonged self-discharge. Overall, the results underscore the potential of Fe-doped TiO₂ for high-performance supercapacitors.

In recent years, the development and use of polymeric nanocomposites in creating advanced materials has expanded exponentially. A substantial amount of research has been done in order to design polymeric nanocomposites in a safe and efficient manner. In the present study, the impact of processing parameters, such as, barrel temperature, and residence time on the mechanical and thermal properties of high density polyethylene (HDPE)-TiO₂ nanocomposites were investigated. Additionally, scanning electron microscopy and X-ray diffraction spectroscopy were used to analyze the dispersion, location, and phase morphology of TiO₂ on the HDPE matrix. Mechanical tests revealed that tensile strength of the fabricated HDPE-TiO₂ nanocomposites ranged between 22.53 and 26.30 MPa, while the Young’s modulus showed a consistent increase as the barrel temperature increased from 150 °C to 300 °C. Moreover, the thermal stability decreased as the barrel temperature increased.