This study used a discrete-element analysis to predict the excavation performance of a 7.73 m-diameter earth pressure balance (EPB) shield tunnel boring machine (TBM). The simulation mainly predicted several excavation performance indicators for the machine, under different operating conditions. The number of particles in the chamber and the chamber pressure varied, as the operating conditions changed during the simulated TBM excavation. The results showed that the compressive force, torque, and driving power acting on the TBM cutterhead varied with its rotation speed, increasing as the cutterhead rotation speed rose. The overall compressive force acting on all of the disc cutters and their impact wear increased linearly as the cutterhead rotation accelerated. The position of a disc cutter on the cutterhead had a particularly strong influence, with higher compressive forces experienced by the cutters closer to the center. In contrast, the gauge disc cutters at the transition zone of the cutterhead showed more wear than those elsewhere. The muck discharge rate and the driving power of the screw conveyor rose with increasing screw conveyor and cutterhead rotation speeds. Finally, this study suggests optimal operation conditions, based on pressure balance and operational management of the TBM.

This study reports on the development of an operating model for an EPB Shield TBM simulator by the correlation between operating parameters. First, four main operating parameters required for excavation are analyzed, then multiple regression analysis estimates their requirements depending on the ground conditions and the TBM’s specifications. Further multiple regression analysis then determines the interactions between six operational actions and ten mechanical responses. Operating procedures are established, and interlock and warning alarm systems are designed for use in the operating model. Lastly, several simulations were tested for the operating model of the TBM simulator under various conditions.