Ti6Al4V (Ti64) alloys manufactured by selective laser melting (SLM) are well known for their susceptibility to failure at a low ductility of less than 10% due to the formation of an (α′) martensitic structure. Annealing and solution treatments as post-heat treatments of α′ are considered a good way to improve the mechanical performance of SLM-manufactured Ti64 parts. In this research, the effect of heat treatment parameters such as temperature (850 °C and 1020 °C) and cooling rate (furnace and water cooling) on the microstructure and mechanical properties of the SLM Ti64 structure was investigated. It was shown that the tensile strength/ductility of the Ti64 alloy produced by SLM was determined by the post-heat treatment. The experimental results revealed that heat treatment at 850 °C followed by furnace cooling resulted in the best possible combination of ductility (13%) and tensile strength (σ_y = 932, σ_u = 986 MPa) with a microstructure consisting mainly of 78.71% α and 21.29% β. Heat treatment at 850 °C followed by water cooling was characterized by a reduction in hardness and the formation of predominantly α plus α′′ and a small amount of β. HT850WC exhibited yield and tensile strengths of about 870 and 930 MPa, respectively, and an elongation at fracture of 10.4%. Heat treatment at 1020 °C and subsequent cooling in the furnace was characterized by the formation of an α + β lamellar microstructure. In contrast, heat treatment at 1020 °C and subsequent water cooling formed semi-equiaxial β grains of about 170 µm in diameter with longer elongated α grains and basket-weave α′. Post-treatment at 1020 °C followed by furnace cooling showed high ductility with an elongation of 14.5% but low tensile strength (σ_y = 748, σ_u = 833 MPa). In contrast, post-treatment at 1020 °C followed by water cooling showed poor ductility with elongation of 8.6% but high tensile strength (σ_y = 878, σu = 990 MPa). The effect of aging at 550 °C for 3 h and cooling in a furnace on the microstructure and mechanical properties of the specimens cooled with water was also studied. It was found that aging influenced the microstructure of the Ti6Al4V parts, including β, α, and α″ precipitation and fragmentation or globularization of elongated α grains. The aging process at 550 °C leads to an increase in tensile strength and a decrease in ductility.

It is desirable to improve tool steel wear resistance to produce pieces with precise dimensions and increase the lifetime of tools. The aim of this work was to modify the surface of 1.2344 (X40CrMoV5-1) hot work tool steel to improve the wear properties. Surface modification was achieved in three steps: first, hardening was applied, followed by plasma nitridation and, finally, physical vapor deposition (PVD) was employed to produce a TiN/AlTiN multilayer coating. The microhardness and the wear coefficient of the surfaces were measured. PVD coating showed the highest hardness value, 2938 HV0.01, whereas plasma nitridation followed by PVD resulted in 2679 HV0.01. The surface modification resulted in an increase in surface roughness in all cases compared to the hardened sample. However, the wear coefficient showed a significant decrease for the surface treated samples. The lowest wear coefficient of K = 1.47 × 10⁻¹⁰ mm³/Nm, which is a magnitude lower than the reference hardened sample (K = 6.32 × 10⁻⁹ mm³/Nm), was achieved employing both plasma nitridation and PVD. The results confirm that the use of a combined surface modification of plasma nitridation and PVD significantly improve the wear resistance of the treated samples.

In this work, selective laser melting of Ti6Al4V (Ti64) and 2 wt.% hydroxyapatite (HA) composites was performed with the purpose of osseointegration enhancement and biological fixation between implants and bone tissue. The microstructural evolution and mechanical properties were analyzed by using X-ray diffraction (XRD), optical microscopy (OM), a scanning electron microscope (SEM) equipped with (EDX) and (EBSD) systems, microhardness, nanoindentation, and tensile testing. The results showed that the Ti64-2%HA composite components exhibited complicated manufacturing behavior, which could be correlated with the decomposition of HA. The microstructure was found to mainly consist of α Ti with a small amount of HA distributed along grain boundaries. Furthermore, the interaction between Ti64 and HA leading to the formation of Ti₃P, Ti_xO, P, and CaTiO₃ phases, resulted in poor tensile properties, as compared to pure Ti64 components. Conversely, the tensile properties of SLM Ti64-2%HA composite components were significantly higher than human bone reported previously in the literature.

There are several possibilities for establishing a cohesion joint between dissimilar metals. In the case of thin sheets, the ultrasonic welding process is suitable. This process can establish a cohesion joint rapidly, with a low heat input between the thin sheets. The authors have tried to determine the optimal ultrasonic welding parameters for copper and austenite stainless steel joining by using an experimental method of joining. Suitable results were obtained by welding tests due dissimilarities in the chemical, physical and mechanical properties of the copper and stainless steel. A standard size sheet thickness and test sample was used for the welding by different parameters. The parameters were refined based on the theoretical and practical knowledge during the experiments. The experimental welding was made by a Branson L20 type welder machine. The joint made by the different parameters was inspected by shearing-tensile tests (maximal force level).

Welding technology is a useful and common technology of the industry. Even though this process establishes unhealthy effects (smoke, heat, UV, or infrared radiation, etc.). About the welders’ healthy and the environmental safety requirements the dangerous radiation area determination is very important. In this research, the authors use the literature data of the gas metal arc welding established UV radiation intensity like the effect of the different welding parameters and the effect of the distance from the UV source. The goal of the authors is to determine different safety level zones around the welder or welder robot as a function of the UV radiation intensity.