Summary: Due to the rising global environment protection awareness, recycling strategies that comply with the circular economy principles are needed. Polyesters are among the most used materials in the textile industry; therefore, achieving a complete poly(ethylene terephthalate) ( PET ) hydrolysis in an environmentally friendly way is a current challenge. In this work, a chemo‐enzymatic treatment was developed to recover the PET building blocks, namely terephthalic acid ( TA ) and ethylene glycol. To monitor the monomer and oligomer content in solid samples, a Fourier‐transformed Raman method was successfully developed. A shift of the free carboxylic groups (1632 cm −1 ) of TA into the deprotonated state (1604 and 1398 cm −1 ) was observed and bands at 1728 and 1398 cm −1 were used to assess purity of TA after the chemo‐enzymatic PET hydrolysis. The chemical treatment, performed under neutral conditions (T = 250 °C, P = 40 bar), led to conversion of PET into 85% TA and small oligomers. The latter were hydrolysed in a second step using the Humicola insolens cutinase (HiC) yielding 97% pure TA , therefore comparable with the commercial synthesis‐grade TA (98%).
Poly(ethylene 2,5-furanoate) (PEF) is arousing great interest as a biobased alternative to plastics like poly(ethylene terephthalate) (PET) due to its wide range of potential applications, such as food and beverage packaging, clothing, and in the car industry. In the present study, the hydrolysis of PEF powders of different molecular masses (Mn = 55, Mw = 104 kg/mol and Mn = 18, Mw = 29 kg/mol) and various particle sizes (180 < d and 180 < d < 425 µm) using cutinase 1 from Thermobifida cellulosilytica (Thc_cut1) was studied. Thereby, the effects of molecular mass, particle size and crystallinity on enzymatic hydrolysis were investigated. The results show that particles with lower molecular mass are hydrolyzed faster than those with higher masses, and that the higher the molecular mass, the lower the influence of the particle size on the hydrolysis. Furthermore, cutinases from Humicola insolens (HiC) and Thc_cut1 were compared with regard to their hydrolytic activity on amorphous PEF films (measured as release of 2,5-furandicarboxylic acid (FDCA) and weight loss) in different reaction media (1 M KPO pH 8, 0.1 M Tris-HCl pH 7) and at different temperatures (50 °C and 65 °C). A 100% hydrolysis of the PEF films was achieved after only 72 h of incubation with a HiC in 1 M KPO pH 8 at 65 °C. Moreover, the hydrolysis reaction was monitored by LC/TOF-MS analysis of the released reaction products and by Scanning Electron Microscopy (SEM) examination of the polymer surfaces. Enzymatic hydrolysis of PEF with Thc_cut1 and HiC has potential for use in surface functionalization and recycling purposes.
Polyurethanes (PU) are one of the most-used classes of synthetic polymers in Europe, having a considerable impact on the plastic waste management in the European Union. Therefore, they represent a major challenge for the recycling industry, which requires environmentally friendly strategies to be able to re-utilize their monomers without applying hazardous and polluting substances in the process. In this work, enzymatic hydrolysis of a polyurethane-polyester (PU-PE) copolymer using Humicola insolens cutinase (HiC) has been investigated in order to achieve decomposition at milder conditions and avoiding harsh chemicals. PU-PE films have been incubated with the enzyme at 50 °C for 168 h, and hydrolysis has been followed throughout the incubation. HiC effectively hydrolysed the polymer, reducing the number average molecular weight (Mn) and the weight average molecular weight (Mw) by 84% and 42%, respectively, as shown by gel permeation chromatography (GPC), while scanning electron microscopy showed cracks at the surface of the PU-PE films as a result of enzymatic surface erosion. Furthermore, Fourier Transform Infrared (FTIR) analysis showed a reduction in the peaks at 1725 cm−1, 1164 cm−1 and 1139 cm−1, indicating that the enzyme preferentially hydrolysed ester bonds, as also supported by the nuclear magnetic resonance spectroscopy (NMR) results. Liquid chromatography time-of-flight/mass spectrometry (LC-MS-Tof) analysis revealed the presence in the incubation supernatant of all of the monomeric constituents of the polymer, thus suggesting that the enzyme was able to hydrolyse both the ester and the urethane bonds of the polymer.
In Europe, most of the discarded and un-wearable textiles are incinerated or landfilled. In this study, we present an enzyme-based strategy for the recovery of valuable building blocks from mixed textile waste and blends as a circular economy concept. Therefore, model and real textile waste were sequentially incubated with (1) protease for the extraction of amino acids from wool components (95% efficiency) and (2) cellulases for the recovery of glucose from cotton and rayon constituents (85% efficiency). The purity of the remaining poly(ethylene terephthalate) (PET) unaltered by the enzymatic treatments was assessed via Fourier-transformed infrared spectroscopy. Amino acids recovered from wool were characterized via elementary and molecular size analysis, while the glucose resulting from the cotton hydrolysis was successfully converted into ethanol by fermentation with Saccharomyces cerevisiae. This work demonstrated that the step-wise application of enzymes can be used for the recovery of pure building blocks (glucose) and their further reuse in fermentative processes.
2 July 2021 in Frontiers in Bioengineering and Biotechnology
Microorganisms, like bacteria and fungi, are becoming an emerging resource for the development of eco-sustainable plastic degradation and recycling processes. In this study, the rumen content from cattle (Bos taurus) was investigated regarding synthetic polyester hydrolyzing enzymes based on the fact that the diet of ruminants may contain natural plant polyesters. A screening with model substrates demonstrated hydrolytic activities of rumen fluid on p-NP-esters with four to eight carbon atoms. Rumen fluid hydrolyzed synthetic aromatic polyesters with higher amounts of terephthalic acid released from poly(butylene adipate-co-terephthalate) (PBAT) (0.75 and 0.5 mM for polymer powder and film, respectively) and thus exceeded when compared to the hydrolysis of the second terephthalic acid-based polymer—poly(ethylene terephthalate) (PET) (0.6 and 0.15 mM, for powder and film, reciprocally). Additionally, rumen fluid hydrolyzed the bio-based polyester poly(ethylene furanoate) (PEF) according to HPLC and SEM analysis. Shotgun metagenome analysis of the rumen microbiome revealed the real proportion of all domains of life, showing the dominance of bacteria (98%), followed by Eukaryota (1%) and finally Archaea. Among the most abundant genera encountered in this study, polyester hydrolysis activity has already been proven (e.g., Pseudomonas).
20 October 2022 in Resources, Conservation and Recycling