The dual active bridge (DAB) converter operating with a relatively high switching frequency is well suited for deriving a high-power density electric vehicle (EV) charger. In this case, safeguarding the realization of zero voltage switching (ZVS) for a wide operating range becomes crucial to ensure a good performance in terms of efficiency and control reliability. Unfortunately, most modulation schemes available today in the literature require a detrimental compromise in the achievable ZVS range, particularly the ones working mainly toward the minimization of the current stress. Due to the fact a public EV charger will work with multiple vehicles having quite different charging profiles, i.e., with wide operational voltage and currents ratings, the ZVS operation may be prone to fail to undermine the whole cycle charging efficiency. To relieve the issues, this article proposes a new modulation scheme for the DAB converter featuring a maximized ZVS range and a quasi-optimal inductor rms current. Herein, the concept of dynamic settings of the required modulator's ZVS-current is utilized and a straightforward implementation with seamless circuit mode transition is achieved. With the above characteristics, the dynamic and static losses of the component circuits can be reduced together. By adopting the dynamic ZVS-current settings strategy, the turning- on currents of the DAB switches are adjusted in real-time guaranteeing the ZVS operation under various operating conditions. With the seamless transition, the inductor current can be smoothly regulated to ensure system stability. The proposed modulation scheme is introduced, analyzed, validated, and benchmarked in a 4.5 kW/100 kHz SiC-based DAB prototype, whose peak efficiency can reach 96.3% when operated at partial load.
24 May 2021 in IEEE Transactions on Transportation Electrification
Traditional Class-E circuit features fewer components, high reliability, and soft switching. However, due to the unidirectional excitation, the application of such a topology circuit is limited, i.e., usually used in low-power applications. To relieve this issue, this article proposes a switched-capacitor-based Class-E circuit, to extend the operating power range of the Class-E circuit. With the proposed new circuit, both constant current (CC) and constant voltage (CV) output modes can be achieved by switching the branch once without changing the switching frequency or compensation network. Compared with the existing CC and CV charging strategies, the proposed circuit has the advantages of fewer components, simpler implementation, and higher reliability. Moreover, the studied compensation network can also be extended to other inverter topologies. The working principle of the proposed circuit is described in detail, and the variable zero-voltage switching (ZVS) margin is introduced to make an accurate design of parameters. Subsequently, the influence of high-order harmonic components on the circuit and the sensitivity of parameters are analyzed. Finally, the proposed circuit is simulated and experimented on a 180–450-W prototype with CC and CV characteristics to verify the feasibility of the circuit and the accuracy of theoretical analysis.
9 March 2022 in IEEE Transactions on Industrial Electronics
In a single-phase charging system of electric vehicles, the current control performance of the single-phase ac–dc factor correction (PFC) converter with a deadbeat predictive current control (DPCC) method is affected by the distorted grid voltage, parameter dependence, and control delay. To tackle these problems, a modified DPCC method is proposed in this article. By introducing a phase adjustment parameter θ c , which can be directly calculated according to the required power factor, into the grid voltage feedforward of the current loop, an improved input current control performance with lower harmonic components and higher power factor can be achieved when the converter operates at unity power factor. At the same time, compared with the traditional method, a reactive power compensation function is added in the modified DPCC and a deadtime compensation method is adopted in the modulation. Finally, a 7.8-kW single-phase PFC converter prototype is built to verify the feasibility and effectiveness of the proposed control method.
1 October 2020 in IEEE Transactions on Power Electronics
The characteristic of constant-current output (CCO) and constant-voltage output (CVO) on full bridge topology can be realized by using traditional double-sided LCC compensation network. The switching from CCO mode to CVO mode can be realized by switching the operating frequency in CCO mode (fCC) to the operating frequency in CVO mode (fCV). However, the operating frequency is generally high, the value of LP, LS and M in loosely coupled transformer will have a significant influence on the operating frequency of circuit, which makes it difficult to carry out a long-distance transmission at a lower operating frequency, otherwise the self-inductance of the coils will be high, even though it is used to transfer low-power. Therefore, in this paper, a novel P-CLCL compensation topology based on single-switching circuit (SSC) is proposed to address these problems. The switching from CCO to CVO can also be realized by changing the operating frequency from fCC to fCV, and a relatively lower operating frequency, a relatively farther transmission distance than full-bridge topology are realized. The calculation method of circuit parameters, implementation of zero-voltage-switching (ZVS), sensitivity analysis, and load-independent output are discussed. Finally, the simulation, experiment are carried out to verify the correctness of the analysis.
10 May 2022 in IEEE Transactions on Power Electronics
The single-switch topologies, e.g., the Class E topology, have the advantages of low component count, no shoot-through problem, simple driving circuit, which make it more suitable for high frequency low/medium-power wireless power transfer (WPT) applications. However, due to the high switch voltage stress, narrow soft switching range, bulky input choke, or ac inductor, its power delivery capability and applications are limited. In order to solve these problems, this article proposed a novel active clamp topology for high cost-performance medium-power WPT systems. The proposed topology offers low component count with no bulky inductor and low switch voltage stress, leading to high power-density, low cost, and compact size, i.e., high cost-performance for WPT applications. And the switch peak voltage can be adjusted and the soft switching operation can be achieved in a wide load range by designing the compensation capacitor and clamp capacitor. In this article, the detailed theoretical analysis and parameter design are discussed and the proposed topology is compared with the existing single-switch topology in terms of voltage stress, cost, and component count. A 120 W and 1 MHz active clamp WPT system is built and a 92.4% system efficiency is achieved with high cost-performance, which validate the feasibility of the proposed topology and the theoretical analysis.
29 May 2023 in IEEE Transactions on Power Electronics
Instead of bulky passive filters, the active power decoupling (APD) method can be adopted to suppress the second-order ripple power in the dc bus of the single-phase electric vehicle onboard charging system. However, the traditional APD methods require additional power switches and energy storage devices, which increase the cost and significantly reduce the power conversion efficiency. To tackle these problems, an integrated method of utilizing the auxiliary power module to form a series-connected APD circuit is proposed in this article. Without additional switches and energy storage devices, the APD circuit only needs to compensate less than 10% of the rated power, while realizing soft-switching operation. In addition, the corresponding control method can further reduce the voltage stress of the switches on the high-voltage side of the converter, and increase the efficiency of the system. Finally, a 2-kW single-phase charging system prototype is built to verify the feasibility and effectiveness of the proposed method.