This paper focuses on the challenge of the inability to accurately calibrate the static measurement of a laser tracker across the full scale. To address this issue, this paper proposes to add a hollow corner cube prism on a 50 m high-precision composite guide rail to achieve a double-range measurement of the laser tracker. Data analysis indicated that, in the 77 m identical-directional double-range measurement experiment, the maximum indication error of a single-beam laser interferometer was −29.5 μm, and that of a triple-beam laser interferometer was 14.6 μm, and the measurement indication error was obviously small when the Abbe error was eliminated. The single-point repeatability of the tracker was 0.9 μm. In the 50 m identical-directional verification experiment, the results of the direct measurement outperformed those of the double-range measurement, and the indication errors under standard conditions were −4.0 μm and −8.9 μm, respectively. Overall, the method used in the experiment satisfies the requirements of the laser tracker. In terms of the identical-directional measurement, the measurement uncertainty of the tracker indication error is U ≈ 1.0 μm + 0.2L (k = 2) L = (0~77 m). The proposed method also provides insights for length measurements using other high-precision measuring instruments.

The accurate measurement and control of the geometric dimensions and shape errors of large-size and high-precision key components are key factor to ensure the machining quality of the equipment package. Aiming to address the urgent problems of poor measurement conditions, complicated error propagation, and difficulty in obtaining accurate measurement results, this research studied the measurement method and control of dimensional accuracy and geometric tolerance in the process of hole machining at room temperature, taking Metso MP 1250 cone level 6 precision point pair workpiece as the object. Through linear analysis and demonstration of quality problems in the existing processing technology, the influence of the expansion coefficient of the workpiece material, measurement error and other factors is analyzed. After correcting the temperature error model, many measurements were carried out in machining experiments, and the normal ability was analyzed by Minitab software. The experimental results showed that the workpiece temperature rises by 1°C, the workpiece will be deformed by 8.503 um. In the measurement process of high-precision and large-size components, the correction accuracy of the temperature error is affected by the combined influence of the model error, the material expansion coefficient error, and the temperature measurement error. The results of this study are of guiding significance for the measurement of the dimension and geometric tolerance precision of large-size and high-precision castings.

The laser tracker has characteristics of high measurement accuracy and wide measurement range. Laser tracker technology, as an effectively large-scale measuring approach, plays a critical role in dynamic measurement. Currently, the static performance of laser trackers has been well studied. However, the dynamic characteristics of the laser tracker remain unclear in terms of evaluating its dynamic performance. The circular trajectory generator measurement system can quantify the dynamic performance of the laser tracker. We developed a standard circular trajectory generator using a stable servo system and then conducted an in-depth study on the dynamic performance of the laser tracker through statistical analysis. Numerous experiments have shown that if the laser tracker is set at equal spacing, the dynamic indication error is smallest when the measurement distance is 3 m, indicating that the fitted diameter at a distance of 3 m is closest to the diameter of the circular trajectory generator. If the laser tracker is set with equal sampling frequency, the dynamic indication error is smallest when the measurement distance is 5 m. When the circular trajectory generator is at low speed, the measurement spacing of sampling points of the laser tracker is fixed proportional to the number of measurement points, while at low or high speed the sampling frequency of the laser tracker is fixed proportionally to the number of measurement points. These conclusions will facilitate the application of the laser tracker in dynamic measurement.

With the rapid development of society, the acquisition of basic data of many large engineering projects such as factories, power plants and large cultural relics protection has become an essential and valuable resource for reconstruction and expansion. However, the traditional method has many constraints such as large amount of data, difficulty in collection, low security and impact on production. This paper USES the ground type 3D laser scanning equipment combined with a handheld laser scanning equipment, USES the multi-channel data fusion technology, from the control survey, point cloud data acquisition, data preprocessing, and other aspects, in complex factory data model as the research object, a detailed study of 3D scene real-time scanning reconstruction technology.