In order to solve a series of problems with kelp drying including long drying time, high energy consumption, low drying efficiency, and poor quality of dried kelp, this work proposes the design of a novel greenhouse double-evaporator solar-assisted heat pump drying system. Experiments on kelp solar-assisted heat pump drying (S−HP) and heat pump drying (HP) under the condition of irradiance of 100−700 W/m2 and a temperature of 30, 40, or 50 °C were conducted and their results were compared in terms of system performance, drying kinetics, and quality impact. The drying time was reduced with increasing irradiance or temperature. The coefficient of performance (COP) and specific moisture extraction rate (SMER) of S−HP were 3.590−6.810, and 1.660−3.725 kg/kW·h, respectively, roughly double those of HP when the temperatures are identical. The Deff of S-HP and HP were 5.431 × 10−11~11.316 × 10−11 m2/s, and 1.037 × 10−11~1.432 × 10−11 m2/s, respectively; additionally, solar radiation greatly improves Deff. The Page model almost perfectly described the changes in the moisture ratio of kelp by S−HP and HP with an inaccuracy of less than 5%. When the temperature was 40 °C and the irradiance was above 400 W/m2, the drying time of S−HP was only 3 h, and the dried kelp maintained the green color with a strong flavor and richness in mannitol. Meanwhile, the coefficient of performance was 6.810, the specific moisture extraction rate was 3.725 kg/kWh, and the energy consumption was 45.2%, lower than that of HP. It can be concluded that S−HP is highly efficient and energy-saving for macroalgae drying and can serve as an alternate technique for the drying of other aquatic products.
The main objective of this research is the study of the drying kinetics and thermodynamic properties of kelp using heat pump drying technology. The effects of the independent variables of temperature (20–50 °C), air velocity (0.3–1.3 m/s), humidity (20–50%), and thickness (0.8–4.2 mm) on the drying time, moisture uniformity, effective moisture diffusivity (Deff), activation energy (Ea), enthalpy (ΔH), entropy (ΔS), and Gibbs free energy (ΔG) were investigated. The results show that the Page model was effective in describing the moisture content change of kelp during heat pump drying. The Deff varied from 1.00 × 10−11 to 13.00 × 10−11 m2/s and the temperature, air velocity, humidity, and thickness had significant effects on drying time and moisture uniformity. Higher temperature and air velocity with proper humidity shortened the drying time and lessened the influence of thickness on moisture uniformity. The Ea (16.38–26.66 kJ/mol) and ΔH (13.69–24.22 kJ/mol) were significantly increased by thickness. When the temperature was 40 °C, air velocity 1.3 m/s, and air humidity 40%, the moisture content was reduced to 18% in 5 h, with a homogeneous moisture content. This study clarifies the regularity of moisture change inside kelp and provides a theoretical reference for the development of macroalgae drying technology.
To solve the problems of low net harvesting rate, high loss rate, and uneven stubble height during the harvest of laver, the laver (Porphyra yezoensis) was selected as the research object, the analysis of the cultivation mode, biomechanical characteristics, harvesting trajectory and force of laver were carried out. A sectional hob type harvesting device was designed. A rigid-flexible coupling model related to the interaction between the cutting mechanism and the laver was constructed based on ANSYS/LS-DYNA. The Box–Behnken design method was used to simulate the effects of different structural parameters and process parameters on the force of laver cutting, and the bench test of the laver harvesting device was carried out. The simulation results showed that the four factors that significantly affect the force exerted on the laver during cutting in proper order were cutter revolving speed, knife extension length, knife inclination angle and forward velocity. When the combination of the forward velocity, the cutter revolving speed, the knife extension length and inclination angle was 0.77 m/s, 900 r/min, 40 mm, and 110°, respectively, the cutting force on laver was the smallest, which was 4.21 N. The bench test of harvesting performance showed that the cutter revolving speed has a significant impact on the recovery rate, and the forward velocity has a significant impact on the loss rate. When the harvesting speed ratio was λ4 (the cutter revolving speed was 900 r/min and the forward velocity was 0.77 m/s), the net harvesting rate and the loss rate were 97.45% and 3.38%, respectively, and the cutting proportion of laver can reach 77.5%. The results of the study provide a theoretical basis for the development of harvesting for laver.
The Manila Clam is an important economic shellfish in China’s seafood industry. In order to improve the design of juvenile Manila Clam seeding equipment, a juvenile clam discrete element method (DEM) particle shape was established, which is based on 3D scanning and EDEM software. The DEM contact parameters of clam-stainless steel, and clam-acrylic were calibrated by combining direct measurements and test simulations (slope sliding and dropping). Then, clam DEM simulation and realistic seeding tests were carried out on a seeding wheel at different rotational speeds. The accuracy of the calibrated clam DEM model was evaluated in a clam seeding verification test by comparing the average error of the variation coefficient between the realistic and simulated seeding tests. The results showed that: (a) the static friction coefficients of clam-acrylic and clam-stainless steel were 0.31 and 0.23, respectively; (b) the restitution coefficients of clam-clam, clam-acrylic, and clam-stainless steel were 0.32, 0.48, and 0.32, respectively. Furthermore, the results of the static repose angle from response surface tests showed that when the contact wall was acrylic, the coefficient rolling friction and static friction of clam-clam were 0.17 and 1.12, respectively, and the coefficient rolling friction of clam-acrylic was 0.20. When the contact wall was formed of stainless steel, the coefficient rolling friction and static friction of clam-clam were 0.33 and 1.25, respectively, and the coefficient rolling friction of clam-stainless steel was 0.20. The results of the verification test showed that the average error between the realistic and simulated value was <5.00%. Following up from these results, the clam DEM model was applied in a clam seeding simulation.
This paper investigates the effect of origin, harvest times and loading rates on the biomechanical properties of laver, aiming to develop laver harvesting and postharvest transportation equipment. The values and changing regular of biomechanical properties were obtained via a combination of morphological and mechanical tests as well as numerical statistics. The correlation between biological and mechanical properties was detected simultaneously. The results show that the biological properties are affected dramatically by origin and harvest times. The values of length, width, thickness and mass of laver from Dalian exceeded those found in Qingdao and Lianyungang. The width, thickness and mass increased, whereas the length-to-width ratio decreased with the increasing harvest time. Meanwhile, the mechanical properties are also influenced significantly by loading rates, origin and harvest times. Tensile and shear strength displayed an overall decreasing trend, whereas adhesive force and adhesiveness in general increased with the increasing loading rate. The tensile and shear strengths were greatest for laver from Qingdao, while the adhesive force and adhesiveness were greatest for laver from Dalian. Tensile strength, adhesive force and adhesiveness increased, and shear strength decreased with the delay of harvest time. In addition, the tensile strength and thickness of the laver at different harvest times were positively correlated. The maximum tensile strength, shear strength, adhesive force and adhesiveness were 3.56 MPa, 4.79 MPa, 0.32 N and 1.01 N·mm, respectively. These results are believed to be able to provide a reference for the design and optimization of machineries such as harvest, postharvest transportation and laver processing.
13 August 2024 in Computational Particle Mechanics
Mactra veneriformis represents the dominant species in China’s mudflat aquaculture. The discrete element model of M. veneriformis and its contact parameters serve as an important basis for the optimization design and simulation study of aquaculture and processing equipment. The contact parameters of the discrete element model of M. veneriformis were measured and calibrated by a combination of experimental testing and simulation calibration. The study measured the range of collision recovery, static, and rolling friction coefficients between M. veneriformis and stainless steel. The Plackett–Burman multifactorial significance screening test was then conducted for the split-cylinder method, the rotate-cylinder method, and the single-cylinder method particle characterization test methods. The ANOVA results were utilized to calibrate the contact parameters. The collision recovery coefficient of 0.29 between M. veneriformis–M. veneriformis and 0.28 between M. veneriformis–stainless steel. The coefficient of static friction of 0.41 was determined between M. veneriformis–M. veneriformis, a coefficient of static friction of 0.62 between M. veneriformis–stainless steel, and a coefficient of rolling friction of 0.23 between M. veneriformis–M. veneriformis and a coefficient of rolling friction of 0.16 between M. veneriformis–stainless steel. After calibration, simulation tests were conducted using the side plate lifting method to verify the contact parameters of the discrete elements of M. veneriformis. The results showed that the simulation angle of repose of the calibrated M. veneriformis had an error of 4% concerning the true angle, thus verifying the contact parameters of the M. veneriformis. The findings of this study can serve as a valuable reference for future research on the optimal design and simulation of the sowing, harvesting, and processing equipment of M. veneriformis. The research methodology employed can provide novel insights for research on discrete elemental parameter calibration of agricultural materials, which has not been extensively studied.