Earth-abundant electrocatalysts for the oxygen evolution reaction (OER) able to work in acidic working conditions are elusive. While many first-row transition metal oxides are competitive in alkaline media, most of them just dissolve or become inactive at high proton concentrations where hydrogen evolution is preferred. Only noble-metal catalysts, such as IrO2, are fast and stable enough in acidic media. Herein, we report the excellent activity and long-term stability of Co3O4-based anodes in 1 M H2SO4 (pH 0.1) when processed in a partially hydrophobic carbon-based protecting matrix. These Co3O4@C composites reliably drive O2 evolution a 10 mA cm–2 current density for >40 h without appearance of performance fatigue, successfully passing benchmarking protocols without incorporating noble metals. Our strategy opens an alternative venue towards fast, energy efficient acid-media water oxidation electrodes.
24 August 2021 in ACS Applied Materials & Interfaces
Non-precious-metal catalysts are promising alternatives for Pt-based cathode materials in low-temperature fuel cells, which is of great environmental importance. Here, we have investigated the bifunctional electrocatalytic activity toward the oxygen reduction reaction (ORR) and the oxygen evolution reaction (OER) of mixed metal (FeNi; FeMn; FeCo) phthalocyanine-modified multiwalled carbon nanotubes (MWCNTs) prepared by a simple pyrolysis method. Among the bimetallic catalysts containing nitrogen derived from corresponding metal phthalocyanines, we report the excellent ORR activity of FeCoN-MWCNT and FeMnN-MWCNT catalysts with the ORR onset potential of 0.93 V and FeNiN-MWCNT catalyst for the OER having EOER = 1.58 V at 10 mA cm–2. The surface morphology, structure, and elemental composition of the prepared catalysts were examined with scanning electron microscopy, X-ray diffraction, and X-ray photoelectron spectroscopy. The FeCoN-MWCNT and FeMnN-MWCNT catalysts were prepared as cathodes and tested in anion-exchange membrane fuel cells (AEMFCs). Both catalysts displayed remarkable AEMFC performance with a peak power density as high as 692 mW cm–2 for FeCoN-MWCNT.
The oxygen evolution reaction (OER) is the major bottleneck to develop viable and cost-effective water electrolysis, a key process in the production of renewable fuels. Hematite, all iron α-Fe2O3, would be an ideal OER catalyst in alkaline media due to its abundance and easy processing. Despite its promising theoretical potential, it has demonstrated very poor OER activity under multiple experimental conditions, significantly worse than that of Co or Ni-based oxides. In the search for improving hematite performance, we have analysed the effect of doping with redox vs. non-redox active species (Ni or Zn). Our results indicate that Zn doping clearly outperforms Ni, commonly accepted as a preferred dopant. Zn-doped hematite exhibits catalytic performances close to the state-of-the-art for alkaline water splitting: reaching 10 mA cm−2 at just 350 mV overpotential (η) at pH 13, thus twenty times that of hematite. Such a catalytic enhancement can be traced back to a dramatic change in the reaction pathway. Incorporation of Ni, as previously suggested, decreases the energetic barrier for the OER on the available centres. In contrast, Zn facilitates the appearance of a dominant and faster alternative via a two-site reaction, where the four electron oxidation reaction starts on Fe, but is completed on Zn after thermodynamically favoured proton coupled electron transfer between adjacent metal centres. This unique behaviour is prompted by the non-redox character of Zn centres, which maintain the same charge during OER. Our results open an alternative role for dopants on oxide surfaces and provide a powerful approach for catalytic optimisation of oxides, including but not limited to highly preferred all-iron oxides.