Open-cell porous materials have been reported as a promising concept for mitigating turbulent boundary-layer trailing-edge noise. This manuscript examines the aeroacoustics of a porous trailing edge to study its noise reduction mechanisms. Numerical investigations have been carried out for a NACA 0018 aerofoil with three different types of trailing edge: a baseline solid trailing edge, a fully porous trailing edge and a blocked-porous variant in which a solid core is added at the symmetry plane. The latter prevents flow interaction between the two sides of the aerofoil. Flow-field solutions are obtained by solving the explicit, transient and compressible lattice-Boltzmann equation, while the Ffowcs-Williams and Hawkings acoustic analogy has been used to compute far-field noise. The porous material is modelled using an equivalent fluid region governed by Darcy’s law, in which the properties of a Ni-Cr-Al open-cell metal foam are applied. The simulation results are validated against reference data from experiments. The regular porous trailing edge reduces noise substantially, particularly at low frequency, whereas the blocked variant retains similar noise characteristics as the solid one. By employing a beamforming technique, the dominant source is found at the trailing edge for the solid and blocked trailing edges, while for the fully porous one, the dominant source is located near the solid–porous junction. The analysis of the scattered sound suggests that the permeability of the porous trailing edge allows for acoustic scattering along the porous medium surface that promotes destructive interference, and in turn, attenuates far-field noise intensity. The spectra and spanwise coherence of surface pressure fluctuations at the trailing edge are hardly affected by the presence of the porous material, which are found to be insufficient to justify the noise reduction. The flow field inside the porous medium is also examined to explain the differences between the fully porous and blocked-porous trailing edges. While the mean velocity components are similar for both, substantial difference is found for the velocity fluctuations. The impedance of the porous medium is computed as the ratio of velocity and pressure fluctuations. Unlike the blocked variant, the impedance in the fully porous trailing edge gradually decreases along the downstream direction, which leads to the distributed noise scattering along the porous medium surface. Additionally, the scattering efficiency at the actual trailing edge location is reduced due to the smaller impedance discontinuity.

Lattice Boltzmann simulations were carried out to investigate the noise mitigation mechanisms of a 3-D printed porous trailing-edge insert, elucidating the link between noise reduction and material permeability. The porous insert is based on a unit cell resembling a lattice of diamond atoms. It replaces the last 20 % chord of a NACA 0018 at zero angle-of-attack. A partially blocked insert is considered by adding a solid partition between 84 % and 96 % of the aerofoil chord. The regular porous insert achieves a substantial noise reduction at low frequencies, although a slight noise increase is found at high frequencies. The partially blocked porous insert exhibits a lower noise reduction level, but the noise emission at mid-to-high frequency is slightly affected. The segment of the porous insert near the tip plays a dominant role in promoting noise mitigation, whereas the solid-porous junction contributes, in addition to the rough surface, towards the high-frequency excess noise. The current study demonstrates the existence of an entrance length associated with the porous material geometry, which is linked to the pressure release process that is responsible for promoting noise mitigation. This process is characterised by the aerodynamic interaction between pressure fluctuations across the porous medium, which is found at locations where the porous insert thickness is less than twice the entrance length. Present results also suggest that the noise attenuation level is related to both the chordwise extent of the porous insert and the streamwise turbulent length scale. The porous inserts also cause a slight drag increase compared to their solid counterpart.

Numerical simulations, using a lattice-Boltzmann technique, have been carried out to study the effect of aerodynamic loading and Reynolds number on the aeroacoustics of a porous trailing-edge insert. The airfoil is a National Advisory Committee for Aeronautics 0018 with the last 20% of its chord being replaceable with porous insert based on a Ni-Cr-Al metal foam with a mean pore diameter of 0.8 mm. The porous insert is modeled as an equivalent fluid region governed by the Darcy's law. The angle-of-attack is set to 7.8°, and the freestream Reynolds numbers based on the airfoil chord are 2.7 × 10⁵ and 5.4 × 10⁵. The amount of noise reduction produced by the porous insert generally decreases as the angle-of-attack or Reynolds number is increased, although the far-field noise directivity remains similar to that of the solid insert case. Unlike for a solid insert, in which noise sources are concentrated at the trailing edge, those on the porous insert are distributed across the porous medium surface, and they promote phase interference effect that causes noise attenuation. This mechanism is realized by the pressure release process, which refers to the interaction between surface pressure fluctuations on both sides of the trailing edge through the porous medium. It is found that the pressure release process is strongly present at the last 25% of the porous insert extent, and thus the upstream segment plays a relatively limited role in noise attenuation. The porous insert also causes velocity deficit, enhanced Reynolds shear stress, and lower convection velocity in the turbulent boundary layer. Nevertheless, since only the flow field surrounding the porous insert is affected, the overall aerodynamic penalty is relatively minor. It has also been found that the effect of mean cross-flow inside the porous medium is almost negligible in the present investigation due to the small surface pressure difference between the two sides of the porous insert.

This manuscript presents the application of a recently developed noise reduction technology, constituted by poro-serrated stator blades on a full-scale aircraft model, in order to reduce rotor-stator interaction noise in the fan stage. This study was carried out using the commercial lattice Boltzmann solver 3DS-SIMULIA PowerFLOW. The simulation combines the airframe of the NASA High-Lift Common Research Model with an upscaled fan stage of the source diagnostic test rig. The poro-serrations on the stator blades have been modeled based on a metal foam with two different porosity values. The results evidence that the poro-serrations induce flow separation on the stator blades, particularly near the fan-stage hub. Consequently, the thrust generated by the modified fan stage is lower and the broadband noise emission at low frequencies is enhanced. Nevertheless, the tonal noise components at the blade-passage frequency and its harmonics are mitigated by up to 9 dB. The poro-serrations with lower porosity achieve a better trade-off between noise emission and thrust penalty. An optimization attempt was carried out by limiting the application of porosity near the tip of the stator blades. The improved leading-edge treatment achieves a total of $1.5$ dB in sound power level reduction while the thrust penalty is below $1.5$%. This demonstrates that the aerodynamic effects of a leading-edge treatment should be taken into account during the design phase to fully benefit from its noise reduction capability.

Porous materials have been widely investigated as a mean for noise reduction. Numerical simulations can be used to investigate the physical mechanisms responsible for noise reduction; however, a correct modeling of the porous medium through an equivalent fluid model is essential to minimize the computational costs. This paper reports a detailed review of a few applications of the equivalent fluid model based on a three-layer approach, a method that is particularly useful to account for the variation of porous material thickness in aerospace applications. The multilayer approach has been applied in three relevant aerodynamic noise issues: leading-edge impingement noise, turbulent boundary-layer trailing-edge noise, and jet installation noise. Comparison with experiments is used to validate the simulation approach.