The distribution of water wall temperature in the ultra-supercritical (USC) boilers was obtained by establishing a coupled heat transfer model. The reliability of this model has been validated through the comparisons of simulated and measured water wall temperatures along different dimensions in the furnace of reference USC boiler. Then, the effect of flame offset on water wall tube temperature in 600°C and 700°C USC boilers was investigated by importing the flame offset variables into the coupled model. The water wall temperature distribution is significantly influenced by flame offset, and both the fluctuation and growth rate of temperature are increased with the ascent of flame offset distance, especially on the furnace walls that flame deviates toward. The radiative and convective heat flux to water walls is strengthened simultaneously during the flame offset process, resulting in the local overheating of water wall. In the 600°C USC boilers, when the distance of flame offset exceeds 5 m, multiple peak distribution of wall temperatures appears, which can increase the burst risk of water wall tubes because of shear stress inside the tube material. The maximal distance of flame offset should be limited to 3 m to avoid the tube burst accidents. In the 700°C USC unit, the variation tendency of water wall temperature is resemble with that in 600°C USC unit, but the fluctuation of wall temperature is larger. As the flame offset distance approaches 3 m, the maximal water wall temperature reaches 595°C, which greatly exceeds the material allowable temperature in the 600°C USC unit. The material of water wall tubes with allowable temperature of 605°C is recommended for the 700°C USC unit. Based on the thermal security of metal material, the maximal distance of flame offset should be yielded to 2 m.
In order to obtain the cheap waste calcium-based sorbent, three wasted CaCO3 precursors, namely carbide slag, chicken eggshells, and analytical reagent-grade calcium carbonate, were selected and prepared at 700 °C to form calcium-based sorbents for CO2 capture. TGA was used to test the CO2 uptake performance of each calcium-based sorbent in 20 cycles. To identify the decay mechanism of CO2 uptake with an increasing number of cycles, all calcium-based sorbents were characterized by using XRF, XRD, and N2 adsorption. The specific surface area of calcium-based sorbents was used to redefine the formula of cyclic carbonation reactivity decay. The carbonation conversion rate of three calcium-based sorbents exhibited a decreasing trend as the cycle number increased. Chicken eggshells exhibited the most significant decrease rate (over 50% compared with Cycle 1), while carbide slag and analytical reagent-grade calcium carbonate showed a flat linear decline trend. The specific surface area of the samples was used to calculate carbonation conversion for an infinite number of cycles. The carbonation conversion rates of three calcium-based sorbents were estimated to decrease to 0.2898, 0.1455, and 0.3438 mol/mol, respectively, after 100 cycles.